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Yun Tian, Jianing Liu, Mingming Xue, Dongyao Zhang, Yuxin Wang, Keping Geng, Yanchun Dong, and Yong Yang, Structure and corrosion behavior of FeCoCrNiMo high-entropy alloy coatings prepared by mechanical alloying and plasma spraying, Int. J. Miner. Metall. Mater., 31(2024), No. 12, pp.2692-2705. https://dx.doi.org/10.1007/s12613-024-2902-z
Yun Tian, Jianing Liu, Mingming Xue, Dongyao Zhang, Yuxin Wang, Keping Geng, Yanchun Dong, and Yong Yang, Structure and corrosion behavior of FeCoCrNiMo high-entropy alloy coatings prepared by mechanical alloying and plasma spraying, Int. J. Miner. Metall. Mater., 31(2024), No. 12, pp.2692-2705. https://dx.doi.org/10.1007/s12613-024-2902-z
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机械合金化与等离子喷涂技术制备FeCoCrNiMo高熵合金涂层的组织与腐蚀行为

摘要: 为了解决高熵合金常见的元素偏析问题并制备出均匀的FeCoCrNiMo高熵合金涂层,采用了机械合金化技术制备了FeCoCrNiMo复合粉末,并利用等离子喷涂技术将其制成了面心立方相的高熵合金涂层。利用扫描电子显微镜、透射电子显微镜和 X 射线衍射仪对涂层的微观结构和相组成进行了表征。测试了涂层的硬度、弹性模量和断裂韧性,并分析了涂层在模拟海水中的耐腐蚀性。结果表明,涂层的硬度为 HV0.1 606.15,弹性模量为 128.42 GPa,断裂韧性为 43.98 MPa·m1/2。涂层在 3.5wt% NaCl 溶液中的腐蚀电位为 −0.49 V,腐蚀电流密度为 1.2 × 10−6 A/cm2。电化学系统由电解液、浸泡过程中产生的吸附膜和金属氧化膜以及FeCoCrNiMo高熵合金涂层三部分共同组成。腐蚀过程中,随着时间的延长,腐蚀反应速率先增大后减小,金属氧化物组成的腐蚀产物膜在形成和溶解之间达到动态平衡,涂层被腐蚀的速度变缓。

 

Structure and corrosion behavior of FeCoCrNiMo high-entropy alloy coatings prepared by mechanical alloying and plasma spraying

Abstract: FeCoCrNiMox composite powders were prepared using the mechanical alloying technique and made into high-entropy alloy (HEA) coatings with the face-centered cubic phase using plasma spraying to address the element segregation problem in HEAs and prepare uniform HEA coatings. Scanning electron microscopy, transmission electron microscopy, and X-ray diffractometry were employed to characterize these coatings’ microstructure and phase composition. The hardness, elastic modulus, and fracture toughness of coatings were tested, and the corrosion resistance was analyzed in simulated seawater. Results show that the hardness of the coating is HV0.1 606.15, the modulus of elasticity is 128.42 GPa, and the fracture toughness is 43.98 MPa·m1/2. The corrosion potential of the coating in 3.5wt% NaCl solution is –0.49 V, and the corrosion current density is 1.2 × 10−6 A/cm2. The electrochemical system comprises three parts: the electrolyte, the adsorption and metallic oxide films produced during immersion, and the FeCoNiCrMo HEA coating. Over increasingly long periods, the corrosion reaction rate increases first and then decreases, the corrosion product film comprising metal oxides reaches a dynamic balance between formation and dissolution, and the internal reaction of the coating declines.

 

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