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Haoyan Sun, Ajala Adewole Adetoro, Zhiqiang Wang, and Qingshan Zhu, Behavior and mechanism of pre-oxidation improvement on fluidization in the fluidized reduction of titanomagnetite, Int. J. Miner. Metall. Mater., 31(2024), No. 11, pp.2458-2465. https://dx.doi.org/10.1007/s12613-024-2904-x
Haoyan Sun, Ajala Adewole Adetoro, Zhiqiang Wang, and Qingshan Zhu, Behavior and mechanism of pre-oxidation improvement on fluidization in the fluidized reduction of titanomagnetite, Int. J. Miner. Metall. Mater., 31(2024), No. 11, pp.2458-2465. https://dx.doi.org/10.1007/s12613-024-2904-x
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预氧化改善钒钛磁铁矿流态化还原过程流化性能的行为及机制

摘要: 直接还原工艺是低碳冶金和实现如钒钛磁铁矿等复杂多金属矿资源综合利用的重要发展方向。然而,对于流态化直接还原而言,高金属化率还原铁矿粉在高温下易粘结失流,严重时将直接影响其生产操作顺行。基于协同预氧化强化钒钛磁铁矿直接还原和矿物颗粒表面结构改性作用效果,本文对预氧化改善钒钛磁铁矿流态化还原过程流化性能的行为及机制进行了系统研究。钒钛磁铁矿经预氧化处理后能够显著降低其还原至金属化率90%时所需的稳定还原流化气速至0.17m/s,相比未经预氧化处理的样品稳定还原流化气速相对降低了56%。根据不同的还原流化行为,以氧化度26%和86%为边界将预氧化操作参数划分为三个区间,进一步深入研究分析预氧化-还原过程颗粒表面形貌变化,最终建立了颗粒预氧化形貌、氧化后还原形貌、还原过程流化性能三者之间的联系。通过预氧化调控颗粒表面形貌从而改善还原铁颗粒流化性能并协同强化还原,为抑制铁矿粉,特别是复杂多金属矿的流态化还原过程粘结失流提供了一个新思路方法。

 

Behavior and mechanism of pre-oxidation improvement on fluidization in the fluidized reduction of titanomagnetite

Abstract: The direct reduction process is an important development direction of low-carbon ironmaking and efficient comprehensive utilization of poly-metallic iron ore, such as titanomagnetite. However, the defluidization of reduced iron particles with a high metallization degree at a high temperature will seriously affect the operation of fluidized bed reduction. Coupling the pre-oxidation enhancing reduction and the particle surface modification of titanomagnetite, the behavior and mechanism of pre-oxidation improvement on fluidization in the fluidized bed reduction of titanomagnetite are systematically studied in this paper. Pre-oxidation treatment of titanomagnetite can significantly lower the critical stable reduction fluidization gas velocity to 0.17 m/s, which is reduced by 56% compared to that of titanomagnetite reduction without pre-oxidation, while achieving a metallization degree of >90%, Corresponding to the different reduction fluidization behaviors, three pre-oxidation operation regions have been divided, taking oxidation degrees of 26% and 86% as the boundaries. Focusing on the particle surface morphology evolution in the pre-oxidation–reduction process, the relationship between the surface morphology of pre-oxidized ore and the reduced iron with fluidization properties is built. The improving method of pre-oxidation on the reduction fluidization provides a novel approach to prevent defluidization by particle surface modification, especially for the fluidized bed reduction of poly-metallic iron ore.

 

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