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Kai Xu, Qingqing Gao, Shaoqi Shi, Pei Liu, Yinxu Ni, Zhilei Hao, Gaojie Xu, Yan Fu, and Fenghua Liu, Construction of attapulgite-based one-dimensional nanonetwork composites with corrosion resistance for high-efficiency microwave absorption, Int. J. Miner. Metall. Mater.,(2025). https://dx.doi.org/10.1007/s12613-024-2917-5
Kai Xu, Qingqing Gao, Shaoqi Shi, Pei Liu, Yinxu Ni, Zhilei Hao, Gaojie Xu, Yan Fu, and Fenghua Liu, Construction of attapulgite-based one-dimensional nanonetwork composites with corrosion resistance for high-efficiency microwave absorption, Int. J. Miner. Metall. Mater.,(2025). https://dx.doi.org/10.1007/s12613-024-2917-5
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构建具有优异微波吸收和耐腐蚀性能的凹凸棒石基一维纳米网络复合材料

摘要: 低成本构建耐腐蚀、高效宽带微波吸收(MA)材料有非常重要的实际意义。本研究以天然纳米多孔材料凹凸棒石(ATP)为载体,通过非均相成核和原位聚合的方法,成功制备了一种新型一维(1D)纳米核壳结构PANI-TiO2-ATP复合材料,该材料的1D纳米结构能够相互交织形成三维导电网络,从而有效促进电磁波能量耗散。PANI-TiO2-ATP涂层在20wt%的条件下,其最小反射损耗(RLmin)在9.53 GHz时达到了-49.36 dB,并且有效吸收带宽(EAB)能够达到6.53 GHz,对应的涂层厚度仅为2.1 mm。优异的微波吸收性能得益于PANI-TiO2纳米壳层与ATP纳米棒之间的协同效应,它们共同促进了界面极化、多重损耗机制的形成,并实现了良好的阻抗匹配。此外,通过盐雾和Tafel极化曲线测试,我们发现PANI-TiO2-ATP涂层展现出了卓越的耐腐蚀性能。本研究为构建具有优异微波吸收和耐腐蚀性能材料提供了一种低成本、高效率的制备方法。

 

Construction of attapulgite-based one-dimensional nanonetwork composites with corrosion resistance for high-efficiency microwave absorption

Abstract: Exploring high-efficiency and broadband microwave absorption (MA) materials with corrosion resistance and low cost is urgently needed for wide practical applications. Herein, the natural porous attapulgite (ATP) nanorods embedded with TiO2 and polyaniline (PANI) nanoparticles are synthesized via heterogeneous precipitation and in-situ polymerization. The obtained PANI–TiO2–ATP one-dimensional (1D) nanostructures can intertwine into three-dimensional (3D) conductive network, which favors energy dissipation. The minimum reflection loss (RLmin) of the PANI–TiO2–ATP coating (20wt%) reaches −49.36 dB at 9.53 GHz, and the effective absorption bandwidth (EAB) can reach 6.53 GHz with a thickness of 2.1 mm. The excellent MA properties are attributed to interfacial polarization, multiple loss mechanisms, and good impedance matching induced by the synergistic effect of PANI–TiO2 nanoparticle shells and ATP nanorods. In addition, salt spray and Tafel polarization curve tests reveal that the PANI–TiO2–ATP coating shows outstanding corrosion resistance performance. This study provides a low-cost and high-efficiency strategy for constructing 1D nanonetwork composites for MA and corrosion resistance applications using natural porous ATP nanorods as carriers.

 

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