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Wenxi Zhang, Zhangzelong Zhuo, Dan Xu, Liang Wu, and Zhihui Xie, Superhydrophobic and corrosion-resistant siloxane-modified MgAl–LDHs coatings on magnesium alloy prepared under mild conditions, Int. J. Miner. Metall. Mater., 32(2025), No. 2, pp.450-463. https://dx.doi.org/10.1007/s12613-024-2927-3
Wenxi Zhang, Zhangzelong Zhuo, Dan Xu, Liang Wu, and Zhihui Xie, Superhydrophobic and corrosion-resistant siloxane-modified MgAl–LDHs coatings on magnesium alloy prepared under mild conditions, Int. J. Miner. Metall. Mater., 32(2025), No. 2, pp.450-463. https://dx.doi.org/10.1007/s12613-024-2927-3
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温和条件制备镁合金超疏水耐腐蚀硅氧烷改性MgAl-LDHs涂层

摘要: LDHs是一种二维无机纳米材料,具备良好的离子交换和腐蚀介质捕获等能力,可为镁合金提供优异的腐蚀防护屏障。但是,LDHs涂层通常存在微纳米级孔隙和丰富的羟基,限制了腐蚀防护能力。本研究在常压和相对较低温度下,于镁合金表面制备了一种超疏水耐腐蚀的LDH-W/PFDTMS 复合涂层。复合涂层由钨酸盐改性的、原位生长的(LDH-W)底层和通过在全氟癸基三甲氧基硅烷(PFDTMS)溶液中浸泡形成的聚硅氧烷外层组成。通过 X 射线衍射(XRD)、傅立叶变换红外光谱(FTIR)和 X 射线光电子能谱(XPS)等表征表明,钨酸盐成功插入到 LDH 层间以及聚硅氧烷层的形成。使用电化学阻抗谱(EIS)、塔菲尔曲线和盐雾实验等评估了 PFDTMS 改性前后 LDH-W 薄膜的耐腐蚀性。结果表明,与未改性的 LDH-W 薄膜相比, LDH-W/PFDTMS涂层具有明显增强的腐蚀保护性能,在 盐雾中暴露半个月后无明显腐蚀迹象。该研究可为在镁合金表面制备超疏水和耐腐蚀的LDH 基复合涂层提供借鉴。

 

Superhydrophobic and corrosion-resistant siloxane-modified MgAl–LDHs coatings on magnesium alloy prepared under mild conditions

Abstract: We have developed a superhydrophobic and corrosion-resistant LDH-W/PFDTMS composite coating on the surface of Mg alloy. This composite comprised a tungstate-intercalated (LDH-W) underlayer that was grown at low temperature (relative to hydrothermal reaction conditions) under atmospheric pressure and an outer polysiloxane layer created from a solution containing perfluorodecyltrimethoxysilane (PFDTMS) using a simple immersion method. The successful intercalation of tungstate into the LDH phase and the following formation of the polysiloxane layer were confirmed through X-ray diffraction (XRD), Fourier transform infrared (FTIR) spectroscopy, and X-ray photoelectron spectroscopy (XPS). The corrosion resistance of the LDH-W film, both before and after the PFDTMS modification, was evaluated using electrochemical impedance spectroscopy (EIS), Tafel curves, and immersion experiments. The results showed that Mg coated with LDH-W/PFDTMS exhibited significantly enhanced corrosion protection compared to the unmodified LDH-W film, with no apparent signs of corrosion after exposure to 3.5wt% NaCl solution for 15 d. Furthermore, the LDH-W/PFDTMS coating demonstrated superior superhydrophobicity and self-cleaning properties against water and several common beverages, as confirmed by static contact angle and water-repellency tests. These results offer valuable insights into preparing superhydrophobic and corrosion-resistant LDH-based composite coatings on Mg alloy surfaces under relatively mild reaction conditions.

 

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