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Liu Yang, Xuequn Cheng, and Xiaogang Li, Beneficial role of Sn in rapid rust stabilization of weathering steel in marine environments, Int. J. Miner. Metall. Mater.,(2025). https://dx.doi.org/10.1007/s12613-024-2975-8
Liu Yang, Xuequn Cheng, and Xiaogang Li, Beneficial role of Sn in rapid rust stabilization of weathering steel in marine environments, Int. J. Miner. Metall. Mater.,(2025). https://dx.doi.org/10.1007/s12613-024-2975-8
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Sn在海洋大气环境对锈层的快速稳定化作用

摘要: 耐候钢在自然环境中通常需要数年时间才能形成稳定的保护性锈层。在海洋大气环境中,由于高湿度、盐度和气候变化等因素,耐候钢难以形成致密的锈层。难以形成保护性锈层使得Cl-更容易渗透到锈层中,导致钢基材的进一步腐蚀。为解决这一问题,本文研究了Sn微合金化低合金钢在海洋大气环境下的腐蚀行为。通过户外暴露实验和室内模拟周浸实验,结合腐蚀大数据分析方法,发现Sn元素能够促进腐蚀过程。通过电子探针X射线显微分析(EPMA)对锈层截面的腐蚀形貌观察,结合显微拉曼光谱和X射线光电子能谱(XPS)技术对腐蚀产物的成分表征,研究表明,Sn微合金化通过促进α-FeOOH和SnO2的生成,加速了锈层的快速稳定化。此外,研究还发现Sn和Cr之间存在显著的协同效应,这一效应进一步促进了锈层的加速致密化。

 

Beneficial role of Sn in rapid rust stabilization of weathering steel in marine environments

Abstract: Weathering steel exhibits excellent corrosion resistance and is widely used in bridges, towers, railways, highways, and other engineering projects that are exposed to the atmosphere for long periods of time. However, before the formation of stable rust layers, weathering steel is prone to liquid rust sagging and spattering, leading to environmental pollution and city appearance concerns. These factors limit the application and development of weathering steel. In this study, a rapid and environmentally friendly method was developed by introducing alloying elements, specifically investigating the role of Sn in the rapid stabilization of rust layers in marine atmospheric environments. The rust layer formed on weathering low-alloy steel exposed to prolonged outdoor conditions and laboratory immersion experiments was explored using electron probe micro-analyzer (EPMA), micro-Raman, X-ray photoelectron spectroscopy (XPS), and electrochemical measurements. Results showed an optimal synergistic effect between Sn and Cr, which facilitated the accelerated densification of the rust layer. This beneficial effect enhanced the capability of the rust layer to resist Cl erosion and improved the protection performance of the rust layer.

 

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