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Zhida Zhang, Jize Chen, Cheng Ji, Yutang Ma, Miaoyong Zhu, and Wenxue Wang, Numerical simulation of the deformation risk in thin slab continuous casting process with liquid core reduction, Int. J. Miner. Metall. Mater.,(2025). https://dx.doi.org/10.1007/s12613-024-3009-2
Zhida Zhang, Jize Chen, Cheng Ji, Yutang Ma, Miaoyong Zhu, and Wenxue Wang, Numerical simulation of the deformation risk in thin slab continuous casting process with liquid core reduction, Int. J. Miner. Metall. Mater.,(2025). https://dx.doi.org/10.1007/s12613-024-3009-2
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薄板坯连铸液芯压下过程变形风险数值模拟

摘要: 薄板坯连铸液芯压下技术可以细化板坯的内部组织,提高板坯的生产效率。为了实现板坯在弯曲段最大限度减薄的同时避免大变形诱发的裂纹风险,合理制定液芯压下过程的最大理论压下量与对应的压下方案至关重要。以SPA-H耐候钢为研究对象,通过建立三维热力耦合模型系统研究了薄板坯液芯压下过程温度场和变形场的分布规律。设计高温拉伸试验,准确测定了不同温度与应变速率下铸坯中间裂纹萌生与角部裂纹扩展的临界应变,通过引入Zener–Hollomon系数,建立了同时考虑温度和应变速率影响的两种典型裂纹的临界应变预测模型。结合热力学计算结果与裂纹临界应变预测模型,实现了不同液芯压下方案下的板坯全断面裂纹风险的准确计算。结果表明,断面尺寸为145 mm×1600 mm的SPA-H耐候钢的最大理论压下量为41.8 mm,对应从0号扇形段至4号扇形段的压下量分别为15.8,7.3,6.5,6.4和5.8 mm。

 

Numerical simulation of the deformation risk in thin slab continuous casting process with liquid core reduction

Abstract: The application of liquid core reduction (LCR) technology in thin slab continuous casting can refine the internal microstructures of slabs and improve their production efficiency. To avoid crack risks caused by large deformation during the LCR process and to minimize the thickness of the slab in bending segments, the maximum theoretical reduction amount and the corresponding reduction scheme for the LCR process must be determined. With SPA-H weathering steel as a specific research steel grade, the distributions of temperature and deformation fields of a slab with the LCR process were analyzed using a three-dimensional thermal–mechanical finite element model. High-temperature tensile tests were designed to determine the critical strain of corner crack propagation and intermediate crack initiation with various strain rates and temperatures, and a prediction model of the critical strain for two typical cracks, combining the effects of strain rate and temperature, was proposed by incorporating the Zener–Hollomon parameter. The crack risks with different LCR schemes were calculated using the crack risk prediction model, and the maximum theoretical reduction amount for the SPA-H slab with a transverse section of 145 mm × 1600 mm was 41.8 mm, with corresponding reduction amounts for Segment 0 to Segment 4 of 15.8, 7.3, 6.5, 6.4, and 5.8 mm, respectively.

 

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