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Yang Feng, Yong Shang, Chun Li, Xiao Zhang, Yanling Pei, Shengkai Gong, and Huibin Xu, Effects of calcium–magnesium–alumina–silicate and NaCl melting sequence on corrosion resistance of thermal barrier coatings, Int. J. Miner. Metall. Mater.,(2025). https://doi.org/10.1007/s12613-024-3017-2
Yang Feng, Yong Shang, Chun Li, Xiao Zhang, Yanling Pei, Shengkai Gong, and Huibin Xu, Effects of calcium–magnesium–alumina–silicate and NaCl melting sequence on corrosion resistance of thermal barrier coatings, Int. J. Miner. Metall. Mater.,(2025). https://doi.org/10.1007/s12613-024-3017-2
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氧化钙–氧化镁–氧化铝–硅酸盐和NaCl熔融顺序对热障涂层耐腐蚀性的影响

摘要: 氧化钙–氧化镁–氧化铝–硅酸盐(CMAS)和/或熔盐腐蚀引起了越来越多的关注,这是热障涂层(TBC)失效的重要原因。本研究通过实验和有限元模拟揭示了CMAS和NaCl熔融顺序对氧化钇稳定氧化锆(YSZ)TBCs腐蚀机理的影响。利用大气等离子喷涂制备了YSZ TBCs。随后,在1250°C下对TBCs进行了CMAS和NaCl腐蚀实验。结果表明,CMAS和NaCl的熔化顺序会影响TBCs的失效模式。CMAS+NaCl混合腐蚀和先熔融NaCl再熔融CMAS腐蚀的涂层失效模式为屈曲失效。相反,涂层失效模式为剥落失效。本研究为复杂腐蚀环境中TBC系统的优化提供了数据支持。

 

Effects of calcium–magnesium–alumina–silicate and NaCl melting sequence on corrosion resistance of thermal barrier coatings

Abstract: Calcium–magnesium–alumina–silicate (CMAS) and/or molten salt corrosion have attracted increased attention, which is an important cause of thermal barrier coating (TBC) failure. In this study, the effect of CMAS and NaCl melting sequence on the corrosion mechanisms of yttria-stabilized zirconia (YSZ) TBCs was revealed through experiments and finite element simulations. The YSZ TBCs were prepared via atmospheric plasma spraying. Subsequently, the CMAS and NaCl corrosion experiments of the TBCs were conducted at 1250°C. Results indicated that the melting sequence of CMAS and NaCl could influence the TBC failure mode. The coating failure modes after CMAS + NaCl mixed corrosion and NaCl melting followed by CMAS melting were buckling failures. Conversely, the coating failure mode was observed to be spalling failures. This study provides data support for the optimization of TBC systems in complex corrosive environments.

 

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