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Jianzhuo Sun, Yu Pan, Yanjun Liu, Fang Kuang, Ranpeng Lu, and Xin Lu, Strength–ductility synergy strategy of Ti6Al4V alloy fabricated by metal injection molding, Int. J. Miner. Metall. Mater.,(2025). https://dx.doi.org/10.1007/s12613-024-3023-4
Jianzhuo Sun, Yu Pan, Yanjun Liu, Fang Kuang, Ranpeng Lu, and Xin Lu, Strength–ductility synergy strategy of Ti6Al4V alloy fabricated by metal injection molding, Int. J. Miner. Metall. Mater.,(2025). https://dx.doi.org/10.1007/s12613-024-3023-4
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金属注射成形Ti6Al4V合金的强塑性协调策略

摘要: 间隙氧(O)污染是制备高性能金属注射成形(MIM)钛合金的一项重要挑战。本文通过调控热脱脂温度并引入氧吸附剂六硼化镧(LaB6),成功解决了这一关键问题。实验结果表明,存在于Ti6Al4V粉末的表面氧化膜(厚度为(13.4±0.5) nm)会在663~775°C的温度范围内溶解并固溶到钛基体内部。通过降低热脱脂温度并添加微量LaB6粉末,可有效减轻MIM钛合金中的氧污染。固溶氧含量的减少促进了<a>和<c+a>型混合位错的滑移,进而提升了材料塑性。此外,晶粒细化以及原位形成的TiB晶须和二次相La2O3颗粒共同提升了材料强度。所制备的MIM Ti6Al4V样品展现出优异的机械性能,其抗拉强度为(967±5) MPa,屈服强度为(866±8) MPa,延伸率高达21.4%±0.7%,这些拉伸性能指标在已发表的MIM Ti6Al4V合金研究中处于领先水平。本研究为制备高性能MIM钛合金及其他金属材料的发展提供了宝贵的技术指导。

 

Strength–ductility synergy strategy of Ti6Al4V alloy fabricated by metal injection molding

Abstract: Interstitial oxygen (O) contamination remains a substantial challenge for metal injection molding (MIM) of titanium alloys. Herein, this critical problem is successfully addressed by regulating the thermal debinding temperature and incorporating the oxygen scavenger LaB6. Results indicate that the surface oxide layer (with a thickness of (13.4 ± 0.5) nm) of Ti6Al4V powder begins to dissolve into the Ti matrix within the temperature range of 663–775°C. O contamination in MIM Ti alloys can be effectively mitigated by lowering the thermal debinding temperature and adding LaB6 powder. As a result of reduced dissolved O content, the slips of mixed <a> and <c + a> dislocations are effectively accelerated, leading to improved ductility. Moreover, grain refinement, along with the in situ formation of TiB whiskers and second-phase La2O3 particles, enhances the strength of the material. The fabricated MIM Ti6Al4V sample exhibits excellent mechanical properties, achieving an ultimate tensile strength of (967 ± 5) MPa, a yield strength of (866 ± 8) MPa, and an elongation of 21.4% ± 0.7%. These tensile properties represent some of the best results reported in the literature for MIM Ti6Al4V alloys. This study offers valuable insights into the development of high-performance MIM Ti alloys and other metal materials.

 

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