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Jinghan Yang, Linyang Wu, Yong Lian, Rongjun Zhang, Xingyu Chen, Jin Zhang, Pengfei Ji, Jinshan Luo, and Fangyun Chen, Texture, residual stress, and mechanical properties of 7039-T6 thick plate Al alloy with MIG-welded laminar tearing, Int. J. Miner. Metall. Mater.,(2025). https://dx.doi.org/10.1007/s12613-024-3032-3
Jinghan Yang, Linyang Wu, Yong Lian, Rongjun Zhang, Xingyu Chen, Jin Zhang, Pengfei Ji, Jinshan Luo, and Fangyun Chen, Texture, residual stress, and mechanical properties of 7039-T6 thick plate Al alloy with MIG-welded laminar tearing, Int. J. Miner. Metall. Mater.,(2025). https://dx.doi.org/10.1007/s12613-024-3032-3
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7039-T6 厚板铝合金MIG 焊接后层状撕裂织构、残余应力和力学性能

摘要: 7039铝合金由于具有较高的比强度和断裂韧性,被广泛应用于装甲车辆。然而,厚板铝合金在焊接后偶尔会在母材的厚度平面,特别是在法向和轧制方向构成的平面上出现层状撕裂现象,导致材料过早失效。本文对相互垂直的30 mm厚板开展熔化极惰性气体保护焊,对焊后层状撕裂部位进行分析,确定了造成这种现象的相关原因。本文采用EBSD及自主研发的短波长特征X射线衍射(SWXRD)技术研究了织构及残余应力,及其与显微硬度和拉伸性能的关系。研究结果表明,裂纹沿轧制方法以穿晶形式延伸,并终止于母材,裂纹附近的晶粒优先向(001)晶向生长。此外,轧制方向的抗拉强度(83 MPa)和延伸率(6.8%)相对高于法向方向。由此总结了强织构、较高的位错密度、较多的Al7Cu2Fe相、较低比例的小角度晶界以及不同区域晶粒尺寸的变化是裂纹萌生的主要因素,这进一步形成脆弱的微观组织。母材较高的残余应力促进裂纹的形成和扩展,固定产生的约束力和焊接形成的收缩力使裂纹转变为层状撕裂。同时,本文提出了预防层状撕裂的措施。

 

Texture, residual stress, and mechanical properties of 7039-T6 thick plate Al alloy with MIG-welded laminar tearing

Abstract: 7039 Al alloys are widely used in armor vehicles, given the material’s high specific strength and fracture toughness. However, laminar tearing in the thickness plane of the base metal (BM), specifically in the normal direction (ND) and rolling direction (RD) plane, was occasionally observed after the welding of thick plates, resulting in premature material failure. A vertically metal-inert gas (MIG)-welded laminar tearing component of a 30 mm thick plate was analyzed to determine the factors associated with this phenomenon. The texture, residual stress, microhardness, and tensile properties were also investigated. The results indicated that the crack extended along the RD as a transcrystalline fracture and terminated at the BM. The grains near the crack grew preferentially in the (001) crystal direction. Furthermore, the tensile strength (83 MPa) and elongation (6.8%) in the RD were relatively higher than those in the ND. In particular, the primary factors for crack initiation include stronger texture, higher dislocation density, increased Al7Cu2Fe phases, lower proportion of small-angle grain boundaries, and varying grain sizes in different regions, leading to the fragile microstructure. The higher residual stress of the BM promotes the formation and extension of cracks. The restraining force due to fixation and welding shrinkage force transformed the crack into laminar tearing. Preventive measures of laminar tearing were also proposed.

 

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