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Shaopeng Liu, Lingwei Ma, Jinke Wang, Yiran Li, Haiyan Gong, Haitao Ren, Xiaogang Li, and Dawei Zhang, Towards understanding and prediction of corrosion degradation of organic coatings under tropical marine atmospheric environment via a data-driven approach, Int. J. Miner. Metall. Mater.,(2025). https://dx.doi.org/10.1007/s12613-024-3045-y
Shaopeng Liu, Lingwei Ma, Jinke Wang, Yiran Li, Haiyan Gong, Haitao Ren, Xiaogang Li, and Dawei Zhang, Towards understanding and prediction of corrosion degradation of organic coatings under tropical marine atmospheric environment via a data-driven approach, Int. J. Miner. Metall. Mater.,(2025). https://dx.doi.org/10.1007/s12613-024-3045-y
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数据驱动下的热带海洋大气环境有机涂层腐蚀降解机理研究与预测

摘要: 热带海洋大气环境中有机涂层的腐蚀老化问题造成严重的经济损失。由于户外环境具有复杂性且动态变化,户外实验成本高、周期长、获取数据有限,目前对其腐蚀老化过程的认识仍不充分。本研究利用大气腐蚀监测传感器结合随机森林算法,对热带海洋环境下破损有机涂层的腐蚀老化行为进行了分析。实验中,在碳钢/石墨腐蚀传感器表面涂覆聚氨酯涂层后进行预置划伤处理,并将处理后的传感器放置于海洋大气环境超过一年,从而收集破损涂层的户外腐蚀老化数据。通过皮尔逊相关性分析对所收集环境数据和腐蚀电流数据进行筛选处理。随机森林模型分析表明:当相对湿度高于80%且温度低于22.5C时,涂层腐蚀速率加快;其中相对湿度超过90%时,发生腐蚀的概率大幅上升。较高的温度及相对湿度会共同加速涂层的降解。此外,夜间时段的腐蚀风险较高。研究还建立了以环境数据为输入,腐蚀电流为输出的随机森林模型,通过引入关键环境因素的持续时间数据,可实现对涂层腐蚀老化行为的精确预测。

 

Towards understanding and prediction of corrosion degradation of organic coatings under tropical marine atmospheric environment via a data-driven approach

Abstract: The corrosion degradation of organic coatings in tropical marine atmospheric environments results in substantial economic losses across various industries. The complexity of a dynamic environment, combined with high costs, extended experimental periods, and limited data, places a limit on the comprehension of this process. This study addresses this challenge by investigating the corrosion degradation of damaged organic coatings in a tropical marine environment using an atmospheric corrosion monitoring sensor and a random forest (RF) model. For damage simulation, a polyurethane coating applied to a Fe/graphite corrosion sensor was intentionally scratched and exposed to the marine atmosphere for over one year. Pearson correlation analysis was performed for the collection and filtering of environmental and corrosion current data. According to the RF model, the following specific conditions contributed to accelerated degradation: relative humidity (RH) above 80% and temperatures below 22.5°C, with the risk increasing significantly when RH exceeded 90%. High RH and temperature exhibited a cumulative effect on coating degradation. A high risk of corrosion occurred in the nighttime. The RF model was also used to predict the coating degradation process using environmental data as input parameters, with the accuracy showing improvement when the duration of influential environmental ranges was considered.

 

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