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Jilai Ning, Peng Gao, Yang Wang, Zihao Li, Shuai Yuan, Yongsheng Sun, Wenbo Li, and Zhidong Tang, Mineralogical characterization and flotation properties of rare earths in refractory iron tailings subjected to hydrogen-based mineral phase transformation, Int. J. Miner. Metall. Mater., 32(2025), No. 6, pp.1309-1321. https://doi.org/10.1007/s12613-024-3053-y
Jilai Ning, Peng Gao, Yang Wang, Zihao Li, Shuai Yuan, Yongsheng Sun, Wenbo Li, and Zhidong Tang, Mineralogical characterization and flotation properties of rare earths in refractory iron tailings subjected to hydrogen-based mineral phase transformation, Int. J. Miner. Metall. Mater., 32(2025), No. 6, pp.1309-1321. https://doi.org/10.1007/s12613-024-3053-y
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氢基矿相转化难选铁尾矿中稀土的矿物学特征与浮选性能研究

摘要: 白云鄂博矿作为世界级多金属共生矿床,其复杂矿物组成导致传统选矿工艺对多金属资源综合回收效率低。本研究针对氢基矿相转化(HMPT)铁尾矿中稀土赋存特性不清、浮选机理不明等难题,通过工艺矿物学分析、浮选试验及多尺度表征手段,系统研究稀土矿物的赋存特性、相变产物与浮选调控机制。研究结果表明:经HMPT处理后,铁尾矿中稀土氧化物(REO)品位提升至12.54wt%,主要赋存形式为铈氧化物(9.15wt%)和独居石(5.31wt%)。氟碳铈矿在相变过程中转化为多孔结构的Ce7O12/CeF3聚合体,而独居石则保持表面致密稳定,稀土矿物比表面积增加是导致捕收剂用量升高的主要原因之一;浮选闭路试验获得REO品位60.27wt%、回收率73%的稀土精矿,证实HMPT未对稀土可浮性产生显著影响。通过BPMA工艺矿物学分析发现,稀土矿物与萤石和磷灰石的复杂共生是影响浮选指标的关键因素。研究提出的HMPT-磁选-浮选协同工艺为白云鄂博矿中铁、稀土、萤石等战略资源综合回收提供了解决方案。

 

Mineralogical characterization and flotation properties of rare earths in refractory iron tailings subjected to hydrogen-based mineral phase transformation

Abstract: Hydrogen-based mineral phase transformation (HMPT) technology has demonstrated its effectiveness in separating iron and enriching rare earths from Bayan Obo refractory ores. However, further research is needed to clarify the phase composition and floatability of rare earths obtained after HMPT owing to the associated phase transformations. This study explored the mineralogical characteristics and separation behavior of rare earths in HMPT-treated iron tailings. Process mineralogy studies conducted via BGRIMM process mineralogy analysis and X-ray diffraction revealed that the main valuable minerals in the tailings included rare-earth oxides (9.15wt%), monazite (5.31wt%), and fluorite (23.52wt%). The study also examined the impact of mineral liberation and gangue mineral intergrowth on flotation performance. Flotation tests achieved a rare-earth oxide (REO) grade of 74.12wt% with a recovery of 34.17% in open-circuit flotation, whereas closed-circuit flotation resulted in a REO grade of 60.27wt% with a recovery of 73%. Transmission electron microscopy and scanning electron microscopy coupled with energy-dispersive spectroscopy revealed that monazite remained stable during the HMPT process, while bastnaesite was transformed into Ce7O12 and CeF3, leading to increased collector consumption. Nonetheless, the HMPT process did not significantly affect the flotation performance of rare earths. The enrichment of fluorite in the tailings highlighted its further recovery potential. The integration of HMPT with magnetic separation and flotation presents an efficient strategy for recovering rare earths, iron, and fluorite from Bayan Obo ores.

 

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