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Qiang Cheng, Alberto N. Conejo, Jianliang Zhang, Daniel Sopu, Yaozu Wang, and Zhengjian Liu, Mechanisms and interactions in the reduction of Fe2O3 by H2/CO mixed gas: Atomic insights from ReaxFF molecular dynamics simulations and experiments, Int. J. Miner. Metall. Mater.,(2025). https://dx.doi.org/10.1007/s12613-024-3061-y
Qiang Cheng, Alberto N. Conejo, Jianliang Zhang, Daniel Sopu, Yaozu Wang, and Zhengjian Liu, Mechanisms and interactions in the reduction of Fe2O3 by H2/CO mixed gas: Atomic insights from ReaxFF molecular dynamics simulations and experiments, Int. J. Miner. Metall. Mater.,(2025). https://dx.doi.org/10.1007/s12613-024-3061-y
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基于ReaxFF模拟耦合实验探究H2和CO混合气体还原Fe2O3的微观机制

摘要: 研究球团还原对实现“双碳”战略具有重要意义,通过优化球团矿的还原工艺(如氢基直接还原、气基竖炉等低碳技术),可显著降低钢铁行业的碳排放强度。然而,目前研究基本集中在实验室探究球团的还原过程,还缺乏了从原子层面分析不同阶段的还原机制。此外,实验发现CO在特定条件下似乎对H2的还原有促进作用。与其他计算模拟不同的是,本研究以实验现象为基础,利用模拟来解释其机理,并获得了科学有效的结果。实验探索了不同气体成分对还原效率的影响,发现CO 参与还原生成渗碳体,还原后结构表面存在一定量活性C原子。ReaxFF模拟结果表明H2还原得到的结构为BCC结构的金属铁,而CO参与还原可以生成含有金属铁和渗碳体的混合物。渗碳体中的C原子可以有效与未还原区O原子结合,进一步在内部生成CO。特别是在850°C时产生了大量的CO分子,CO的外扩散过程可能会导致表面出现裂纹和孔隙,并增大表面积,同时伴随着结构出现一定程度的膨胀。研究耦合模拟与实验结果,总结了铁氧化物还原的微观机制。同时,该研究也为气固反应提供了一个相对新颖的研究思路。

 

Mechanisms and interactions in the reduction of Fe2O3 by H2/CO mixed gas: Atomic insights from ReaxFF molecular dynamics simulations and experiments

Abstract: The experiment explored the Fe2O3 reduction process with H2/CO mixed gas and confirmed a promoting effect from CO when its volume proportion in mixed gas is 20% at 850°C. The ReaxFF molecular dynamics (MD) simulation method was used to observe the reduction process and provide an atomic-level explanation. The accuracy of the parameters used in the simulation was verified by the density functional theory (DFT) calculation. The simulation shows that the initial reduction rate of H2 is much faster than that of CO (from 800 to 950°C). As the reduction proceeds, cementite, obtained after CO participates in the reduction at 850°C, will appear on the iron surface. Due to the active properties of C atoms in cementite, they are easy to further react with the O atoms in Fe2O3. The generation of internal CO may destroy the dense structure of the surface layer, thereby affecting the overall reduction swelling of Fe2O3. However, excess CO is detrimental to the reaction rate, mainly because of the poor thermodynamic conditions of CO in the temperature range and the molecular diffusion capacity is not as good as that of H2. Furthermore, the surface structures obtained after H2 and CO reduction have been compared, and it was found that the structure obtained by CO reduction has a larger surface area, thus promoting the subsequent reaction of H2.

 

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