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Qiang Cheng, Alberto N. Conejo, Jianliang Zhang, Daniel Sopu, Yaozu Wang, and Zhengjian Liu, Mechanisms and interactions in the reduction of Fe2O3 by H2/CO mixed gas: Atomic insights from ReaxFF molecular dynamics simulations and experiments, Int. J. Miner. Metall. Mater., 32(2025), No. 6, pp.1372-1382. https://doi.org/10.1007/s12613-024-3061-y
Qiang Cheng, Alberto N. Conejo, Jianliang Zhang, Daniel Sopu, Yaozu Wang, and Zhengjian Liu, Mechanisms and interactions in the reduction of Fe2O3 by H2/CO mixed gas: Atomic insights from ReaxFF molecular dynamics simulations and experiments, Int. J. Miner. Metall. Mater., 32(2025), No. 6, pp.1372-1382. https://doi.org/10.1007/s12613-024-3061-y
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基于ReaxFF模拟耦合实验探究H2和CO混合气体还原Fe2O3的微观机制

摘要: 首先通过等温实验探究了Fe2O3在H2/CO混合气体中的还原过程,证实了在850°C温度下,CO在混合气体中的体积比例为20%时的促进作用。利用ReaxFF分子动力学模拟方法分析了还原过程,并提供了原子层面的解释。模拟中使用的参数的准确性通过密度泛函理论(DFT)计算得到了验证。模拟结果表明,在800°C到950°C范围内,H2的初始还原速度远远快于CO。随着还原的进行,CO在850°C参与还原后在表面得到渗碳体,为C原子进一步向体相扩散提供通道。由于C原子的活性,极容易与内部O原子进一步生成CO。内部CO的生成可能会破坏表层的致密结构,从而影响Fe2O3的整体还原膨胀。然而,过量的CO对反应速率不利,这主要是因为CO在温度范围内的热力学条件较差,分子扩散能力不如H2。此外,研究还对比了H2和CO还原后得到的表面结构,发现CO还原得到的结构具有更大的表面积,从而促进了后续还原的推进。

 

Mechanisms and interactions in the reduction of Fe2O3 by H2/CO mixed gas: Atomic insights from ReaxFF molecular dynamics simulations and experiments

Abstract: The experiment explored the Fe2O3 reduction process with H2/CO mixed gas and confirmed a promoting effect from CO when its volume proportion in mixed gas is 20% at 850°C. The ReaxFF molecular dynamics (MD) simulation method was used to observe the reduction process and provide an atomic-level explanation. The accuracy of the parameters used in the simulation was verified by the density functional theory (DFT) calculation. The simulation shows that the initial reduction rate of H2 is much faster than that of CO (from 800 to 950°C). As the reduction proceeds, cementite, obtained after CO participates in the reduction at 850°C, will appear on the iron surface. Due to the active properties of C atoms in cementite, they are easy to further react with the O atoms in Fe2O3. The generation of internal CO may destroy the dense structure of the surface layer, thereby affecting the overall reduction swelling of Fe2O3. However, excess CO is detrimental to the reaction rate, mainly because of the poor thermodynamic conditions of CO in the temperature range and the molecular diffusion capacity is not as good as that of H2. Furthermore, the surface structures obtained after H2 and CO reduction have been compared, and it was found that the structure obtained by CO reduction has a larger surface area, thus promoting the subsequent reaction of H2.

 

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