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Yiqi Zhou, Peihu Yuan, Decheng Kong, Xiaochang Xu, Shuoyang Wang, Lili Li, Tingting Liu, Xiaogang Li, Xuanhui Qu, Yu Yan, and Chaofang Dong, Pitting corrosion behavior of additively manufactured spherical WC/W2C-reinforced stainless steels in chloride-containing solution, Int. J. Miner. Metall. Mater., (2025). https://doi.org/10.1007/s12613-024-3075-5
Yiqi Zhou, Peihu Yuan, Decheng Kong, Xiaochang Xu, Shuoyang Wang, Lili Li, Tingting Liu, Xiaogang Li, Xuanhui Qu, Yu Yan, and Chaofang Dong, Pitting corrosion behavior of additively manufactured spherical WC/W2C-reinforced stainless steels in chloride-containing solution, Int. J. Miner. Metall. Mater., (2025). https://doi.org/10.1007/s12613-024-3075-5
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球形WC/W2C增强增材制造不锈钢在含氯化物溶液中的点蚀行为

摘要: 增材制造马氏体不锈钢具有优异的力学性能与耐腐蚀性能。通过引入5wt%球形WC/W2C作为增强相所制备的不锈钢基复合材料,可进一步显著提升其压缩性能和摩擦磨损性能,同时也在一定程度上改善了材料的耐点蚀性能。然而,由于增强颗粒与不锈钢基体在不同pH溶液中的点蚀敏感性存在显著差异,其点蚀机理、热力学行为与动力学过程变得更为复杂。本文基于动电位极化、恒电位极化、双极性电化学测试,并结合扫描电子显微镜与共聚焦激光显微镜等表征手段,得出以下结论:在酸性与中性环境中,点蚀优先在靠近增强颗粒的不锈钢基体处萌生;而在碱性环境中,点蚀则主要通过增强颗粒的溶解引发。值得注意的是,增强颗粒与基体之间形成的界面层在所有pH环境中均表现出优异的耐点蚀性能。腐蚀机制受环境pH值的显著影响,且不同评价方法所得到的耐点蚀性能排序存在差异:基于临界点蚀电位的评价结果显示,耐点蚀性能排序为中性 > 碱性 > 酸性;而依据点蚀坑生长动力学所得的排序则为碱性 > 酸性 > 中性,两者并不完全一致。本研究结果有助于更准确地预测高性能不锈钢基复合材料在多种环境中的服役寿命,并进一步拓宽其工程应用范围。

 

Pitting corrosion behavior of additively manufactured spherical WC/W2C-reinforced stainless steels in chloride-containing solution

Abstract: An effective approach to enhance the surface degradation characteristics of laser powder bed fusion (LPBF) type 420 stainless steel involves the incorporation of spherical cast WC/W2C to create LPBF metal matrix composites (MMCs). However, the corrosion behavior of stainless steel and cast WC/W2C varies inversely across different pH levels, and the phenomenon of pitting corrosion in LPBF MMCs under varying pH conditions remains insufficiently explored. In LPBF 420 + 5wt% WC/W2C MMCs, pits form adjacent to cast WC/W2C in acidic and neutral environments, attributed to the presence of chromium-rich carbides and galvanic coupling effects. The dissolution of the reinforced particles facilitates pit nucleation in alkaline conditions. Notably, in-situ reaction layers exhibit superior corrosion resistance to the matrix or the reinforced particles across all pH levels. The distinct corrosion mechanisms influence the pitting corrosion behavior, with the corrosion ranking based on critical pitting potential being neutral > alkaline > acidic, contrasting the observed kinetics of pit growth (alkaline > acidic > neutral).

 

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