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Dongbao Wang, Dengyong Wang, Wenjian Cao, Shuofang Zhou, and Zhengyang Jiang, Investigation on the effect of solid particle erosion on the dissolution behavior of electrochemically machined TA15 titanium alloy, Int. J. Miner. Metall. Mater., (2025). https://doi.org/10.1007/s12613-025-3107-9
Dongbao Wang, Dengyong Wang, Wenjian Cao, Shuofang Zhou, and Zhengyang Jiang, Investigation on the effect of solid particle erosion on the dissolution behavior of electrochemically machined TA15 titanium alloy, Int. J. Miner. Metall. Mater., (2025). https://doi.org/10.1007/s12613-025-3107-9
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固体颗粒侵蚀对电化学加工TA15钛合金溶解行为的影响研究

摘要: 在电化学加工过程中,钛合金表面形成的钝化膜会导致不均匀溶解和点蚀。固体颗粒侵蚀可以有效去除该钝化膜。本文研究了Ti-6.5Al-2Zr-1Mo-1V(TA15)钛合金在无颗粒冲击、低角度(15°)和高角度(90°)颗粒冲击下的电化学溶解行为,并系统阐述了Al2O3颗粒对电化学加工的影响。研究发现,在无颗粒冲击条件下,由于钝化膜的影响,电化学加工后的钛合金表面出现严重的点蚀,粗糙度Sa达到10.088 μm。在高角度冲击(90°)条件下,由于应变硬化和颗粒嵌入的存在,仅钛合金表面边缘发生溶解,中心区域几乎不溶解,粗糙度Sa达到16.086 μm。相反,在低冲击角(15°)条件下,由于犁削效应和电偶腐蚀,材料的加工效率和表面质量显著提高,粗糙度Sa达到2.823 μm。基于以上发现,建立了TA15钛合金在不同颗粒侵蚀条件下的电化学溶解模型。

 

Investigation on the effect of solid particle erosion on the dissolution behavior of electrochemically machined TA15 titanium alloy

Abstract: During electrochemical machining (ECM), the passivation film formed on the surface of titanium alloy can lead to uneven dissolution and pitting. Solid particle erosion can effectively remove this passivation film. In this paper, the electrochemical dissolution behavior of Ti–6.5Al–2Zr–1Mo–1V (TA15) titanium alloy at without particle impact, low (15°) and high (90°) angle particle impact was investigated, and the influence of Al2O3 particles on ECM was systematically expounded. It was found that under the condition of no particle erosion, the surface of electrochemically processed titanium alloy had serious pitting corrosion due to the influence of the passivation film, and the surface roughness (Sa) of the local area reached 10.088 μm. Under the condition of a high-impact angle (90°), due to the existence of strain hardening and particle embedding, only the edge of the surface is dissolved, and the central area is almost insoluble, and the surface roughness (Sa) reached 16.086 μm. On the contrary, under the condition of a low-impact angle (15°), the machining efficiency and surface quality of the material were significantly improved due to the ploughing effect and galvanic corrosion, and the surface roughness (Sa) reached 2.823 μm. Based on these findings, the electrochemical dissolution model of TA15 titanium alloy under different particle erosion conditions was established.

 

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