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Donghui Guo, Runze Jin, and Baosheng Xu, High-temperature interaction of nanostructured Lu2Si2O7 environmental barrier coatings with CMAS melts at 1400°C, Int. J. Miner. Metall. Mater., (2025). https://doi.org/10.1007/s12613-025-3126-6
Donghui Guo, Runze Jin, and Baosheng Xu, High-temperature interaction of nanostructured Lu2Si2O7 environmental barrier coatings with CMAS melts at 1400°C, Int. J. Miner. Metall. Mater., (2025). https://doi.org/10.1007/s12613-025-3126-6
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纳米结构Lu2Si2O7环境障涂层在1400°C下与CMAS熔体的高温相互反应

摘要: Lu2Si2O7由于具有高熔点(1900°C)、高温相稳定性(β型)、和与碳化硅陶瓷基复合材料相匹配的热膨胀系数而成为一种有前景的环境障涂层(EBCs)材料。然而,Lu2Si2O7涂层与高温钙镁铝硅酸盐(CMAS)之间的相互反应机制尚未得到系统研究。本文旨在明晰纳米结构Lu2Si2O7涂层与CMAS熔体的腐蚀顺序反应。本文研究了纳米结构Lu2Si2O7环境障涂层在1400°C暴露于CMAS下 1、10、25和50 h的高温相互反应,以评估涂层的抗CMAS腐蚀性能。研究结果表明,随着腐蚀时间的增加,相组成从磷灰石Ca2Lu8(SiO4)6O2和Lu2Si2O7转变为Lu2Si2O7。通过分析腐蚀反应行为,将Lu2Si2O7涂层与CMAS熔体的相互反应可以分为三个阶段。首先,Lu2Si2O7被CMAS熔体溶解;随后,随着腐蚀时间的增加,SiO2沉淀,阻碍了致密层的形成,导致CMAS熔体的持续渗透,Lu2Si2O7颗粒溶解在CMAS熔体中并均匀分布;最后,CMAS熔体完全渗透Lu2Si2O7涂层。此外,系统研究了CMAS腐蚀的Lu2Si2O7涂层中热生长氧化层(TGO)的厚度变化,随着腐蚀时间从1 h增加到50 h,TGO层的厚度从约1 µm增加到18 µm。在1400°C下腐蚀50 h后,衰退层厚度约为280 μm,分层裂纹分布在Si粘结层和Lu2Si2O7层的界面上,表明涂层已经失效。

 

High-temperature interaction of nanostructured Lu2Si2O7 environmental barrier coatings with CMAS melts at 1400°C

Abstract: The high-temperature interaction of nanostructured Lu2Si2O7 environmental barrier coatings (EBCs) with calcium–magnesium–aluminosilicate (CMAS) was investigated at 1400°C for 1, 10, 25, and 50 h to evaluate the coating’s resistance to CMAS corrosion. The results indicate a phase transformation over time, transitioning from Ca2Lu8(SiO4)6O2 apatite and Lu2Si2O7 to solely Lu2Si2O7. The interaction of the Lu2Si2O7 coating with the CMAS melts was divided into three stages based on the corrosion reaction behavior. The delamination cracks were distributed throughout the interface between the Si bond layer and Lu2Si2O7 layer after corroded at 1400°C for 50 h, signifying coating failure. In addition, the influence of monosilicates, disilicates, and corrosion duration on the recession layer thickness was analyzed by comparing previous reports on RE2SiO5/RE2Si2O7 coatings (RE = Gd, Yb, Lu, Er). Furthermore, the variation in the thermally grown oxide layer thickness in CMAS-corroded Lu2Si2O7 coatings was systematically investigated.

 

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