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Shuai Zhang, Lei Guo, and Zhancheng Guo, Extreme removal of fine inclusions from 304 stainless steel via high-temperature supergravity fields, Int. J. Miner. Metall. Mater., 32(2025), No. 10, pp.2483-2494. https://doi.org/10.1007/s12613-025-3127-5
Shuai Zhang, Lei Guo, and Zhancheng Guo, Extreme removal of fine inclusions from 304 stainless steel via high-temperature supergravity fields, Int. J. Miner. Metall. Mater., 32(2025), No. 10, pp.2483-2494. https://doi.org/10.1007/s12613-025-3127-5
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通过高温超重力场实现304不锈钢中细小夹杂物的极限去除

摘要: 钢中夹杂物的去除是提高其质量和性能的关键环节。传统方法在效率和安全性方面存在一定局限,难以实现大规模和高效净化。本研究提出了一种利用高温超重力场去除304不锈钢中夹杂物的新方法,旨在探索夹杂物在超重力场作用下的迁移规律及其去除效果。本实验采用自主设计的高温超重力装置,探究重力系数、分离时间对夹杂物去除效率的影响,分析样品中夹杂物的分布特征及夹杂物迁移团聚规律。结果表明,超重力处理后,夹杂物向样品顶部迁移并形成大型团聚体,样品下部则显著纯净化,洁净度远高于原料;当重力系数从1增至800,在分离时间60 s时,样品底部全氧含量由240降低至38 ppm,对应的去除率为84.58%;当重力系数为500、分离时间为600 s 时,样品底部全氧含量进一步降至 28 ppm,全氧去除率达 88.33%,且夹杂物体积分数与数量密度沿超重力方向呈梯度分布-顶部分别为 8.5%、106 mm–2,底部分别为 0.06%、22 mm–2。实验室条件下最优实验条件为重力系数 500、分离时间 600 s。由此可见,超重力场可有效促进不锈钢中夹杂物的上浮和聚集,实现钢液的高效净化。本研究不仅验证了超重力方法在去除非金属夹杂物方面的可行性,还为实现钢液纯净化提供了一种环境友好且高效的新途径,具有应用于后续钢铁大规模冶炼过程的潜力。

 

Extreme removal of fine inclusions from 304 stainless steel via high-temperature supergravity fields

Abstract: The extreme removal of SiO2 and MnO inclusions in 304 stainless steel in supergravity fields was investigated using an in-house high-temperature supergravity equipment. The influences of the gravity coefficient and separation time on the removal efficiency of the inclusions were studied. After supergravity treatment, the inclusions migrated to the top of the sample and formed large aggregates. Meanwhile, the lower part of the sample was purified considerably and appeared significantly cleaner than the raw material. At the gravity coefficient of 500 and separation time of 600 s, the total oxygen content at the bottom of the sample (position E) decreased from 240 to 28 ppm. This corresponded to a total oxygen removal rate of 88.33%. The volume fraction and number density of inclusions exhibited a gradient distribution along the supergravity direction, with values of 8.5% and 106 mm–2 at the top of the sample (position A) and 0.06% and 22 mm–2 at its bottom.

 

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