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Qian Kou, Chuntao Ge, Yanlu Zhou, Wenjuan Qi, Junjie Xu, Weiliang Jin, Jun Zhang, Hongmin Zhu, and Saijun Xiao, High-temperature oxidation resistance of TiB2 coatings on molybdenum produced by molten salt electrophoretic deposition, Int. J. Miner. Metall. Mater., (2025). https://doi.org/10.1007/s12613-025-3129-3
Qian Kou, Chuntao Ge, Yanlu Zhou, Wenjuan Qi, Junjie Xu, Weiliang Jin, Jun Zhang, Hongmin Zhu, and Saijun Xiao, High-temperature oxidation resistance of TiB2 coatings on molybdenum produced by molten salt electrophoretic deposition, Int. J. Miner. Metall. Mater., (2025). https://doi.org/10.1007/s12613-025-3129-3
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熔盐电泳沉积制备钼基体TiB2涂层及其高温抗氧化性

摘要: TiB2涂层因其高熔点、优异硬度和良好的热稳定性而受到关注。然而,传统制备方法存在设备昂贵、工艺复杂、有毒气体排放等问题。为解决上述问题,本文提出一种基于Na3AlF6熔盐体系的电泳沉积方法,旨在开发一种工艺简单、成本低、环境友好的TiB2涂层制备技术。该方法首先在熔盐中合成TiB2纳米颗粒,随后通过调控沉积电压在钼基体上进行电泳沉积。研究系统考察了电压对涂层形貌和性能的影响。结果表明,在1.2 V电压下沉积1 h,可获得厚度约60 µm、结构致密的TiB2涂层。该涂层表现出优异的力学性能,硬度达38.2 GPa,结合强度为51 N。此外,高温氧化实验表明,在900°C下,TiB2涂层能有效保护钼基体免受氧化达3 h。该结果表明,采用熔盐电泳沉积法在钼上制备的TiB2涂层具有良好的高温抗氧化性能。

 

High-temperature oxidation resistance of TiB2 coatings on molybdenum produced by molten salt electrophoretic deposition

Abstract: TiB2 coatings can significantly enhance the high-temperature oxidation resistance of molybdenum, which would broaden the application range of molybdenum and alloys thereof. However, traditional methods for preparing TiB2 coatings have disadvantages such as high equipment costs, complicated processes, and highly toxic gas emissions. This paper proposes an environmentally friendly method, which requires inexpensive equipment and simple processing, for preparing TiB2 coating on molybdenum via electrophoretic deposition within Na3AlF6-based molten salts. The produced TiB2 layer had an approximate thickness of 60 µm and exhibited high density, outstanding hardness (38.2 GPa) and robust adhesion strength (51 N). Additionally, high-temperature oxidation experiments revealed that, at 900°C, the TiB2 coating provided effective protection to the molybdenum substrate against oxidation for 3 h. This result indicates that the TiB2 coating prepared on molybdenum using molten salt electrophoretic deposition possesses good high-temperature oxidation resistance.

 

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