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Zhuo Chen, Jiajing Zhang, Xiting Li, Weitong Du, Jianchao Ma, and Jian Yang, A critical review of the challenges of developing continuous casting mold fluxes for high-Ti steels, Int. J. Miner. Metall. Mater., 33(2026), No. 1, pp.35-52. https://doi.org/10.1007/s12613-025-3176-9
Zhuo Chen, Jiajing Zhang, Xiting Li, Weitong Du, Jianchao Ma, and Jian Yang, A critical review of the challenges of developing continuous casting mold fluxes for high-Ti steels, Int. J. Miner. Metall. Mater., 33(2026), No. 1, pp.35-52. https://doi.org/10.1007/s12613-025-3176-9
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高钛钢连铸保护渣的开发难点及研究现状

摘要: 高钛钢因其优异的强度和耐蚀性被广泛应用于航空航天及石油化工等领域,但其规模化生产长期受限于钢水中大量含钛氧化物或氮化物的生成以及连铸过程中剧烈的钢渣界面反应,这些夹杂物或者界面反应不仅导致保护渣理化性能严重恶化,还会引发浸入式水口堵塞、结晶器结鱼、铸坯表面缺陷甚至漏钢等一系列生产难题。本文综述了高钛钢水中典型的非金属夹杂物对保护渣性能的影响,并重点探讨了传统CaO–SiO2基、新型低/无反应性CaO–Al2O3基及无氟环保型保护渣体系的研发进展。文章指出,对于传统保护渣,难以从根本上消除界面反应导致的性能失效。相比之下,通过大幅降低SiO2含量来抑制反应活性的低/无反应性保护渣已成为研究热点;该体系主要通过引入Al2O3对熔渣网络结构进行修饰,在不依赖传统硅酸盐网络的前提下,有效实现了对熔点、黏度及结晶行为的协同调控。此外,为满足绿色制造需求,利用两性氧化物(如TiO2、B2O3)及碱金属氧化物替代氟化物成为重要方向,这些组分通过复杂的网络解聚与重构机制,在保证环境友好的同时,维持了与含氟保护渣相近的结晶与传热效果。未来的研究应重点关注结晶器内渣—金—夹杂物界面的多相动态,通过建立基于界面动态反应的保护渣组分预测模型,实现保护渣组分的精准设计,并且明确保护渣各组分间的交互作用机制,从静态成分设计向连铸动态过程解析转变,以在控制界面反应的同时平衡保护渣的润滑与传热性能,最终提高高钛钢铸坯的表面质量。

 

A critical review of the challenges of developing continuous casting mold fluxes for high-Ti steels

Abstract: The large-scale production of high-Ti steels is limited by the formation of Ti-containing oxides or nitrides in steel–slag reactions during continuous casting. These processes degrade mold flux properties, clog submerged entry nozzles, form floaters in the molds, and produce various surface defects on the cast slabs. This review summarizes the effects of nonmetallic inclusions on traditional CaO–SiO2-based (CS) mold fluxes and novel CaO–Al2O3-based (CA) low- or non-reactive fluxes containing TiO2, BaO, and B2O3 additives to avoid undesirable steel, slag, and inclusion reactions, with the aim of providing a new perspective for research and practice related to balancing the lubrication and heat transfer of mold fluxes to promote smooth operation and reduce surface defects on cast slabs. For traditional CS mold flux, although the addition of solvents such as Na2O, Li2O, and B2O3 can enhance flowability, steel–slag reactions persist, limiting the effectiveness of CS mold fluxes in high-Ti steel casting. Low- or non-reactive CA mold fluxes with reduced SiO2 content are a research focus, where adding other components can significantly change flux characteristics. Replacing CaO with BaO can lower the melting point and inhibit crystallization, allowing the flux to maintain good flowability at low temperatures. Replacing SiO2 with TiO2 can stabilize the viscosity and enhance heat transfer. To reduce the environmental impact, fluorides are replaced with components such as TiO2, B2O3, BaO, Li2O, and Na2O for F-free mold fluxes with similar lubrication, crystallization, and heat-transfer effects. When TiO2 replaces CaF2, it stabilizes the viscosity and enhances the heat conductivity, forming CaTiO3 and CaSiTiO5 phases instead of cuspidine to control crystallization. B2O3 lowers the melting point and suppresses crystallization, forming phases such as Ca3B2O6 and Ca11Si4B2O22. BaO introduces non-bridging oxygen to reduce viscosity and ensure flux flowability at low temperatures. However, further studies are required to determine the optimal mold flux compositions corresponding to the steel grades and the interactions between the various components of the mold flux. In the future, the practical application of new mold fluxes for high-Ti steel will become the focus of further verification to achieve a balance between lubrication and heat transfer, which is expected to minimize the occurrence of casting problems and slab defects.

 

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