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Yuting Li, Jie Wang, Fu Tang, Junheng Gao, and Lidong Li, Synthesis of silica-based porous material through coal combustion, Int. J. Miner. Metall. Mater., (2025). https://doi.org/10.1007/s12613-025-3181-z
Yuting Li, Jie Wang, Fu Tang, Junheng Gao, and Lidong Li, Synthesis of silica-based porous material through coal combustion, Int. J. Miner. Metall. Mater., (2025). https://doi.org/10.1007/s12613-025-3181-z
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煤燃烧合成二氧化硅多孔材料

摘要: 煤渣是工业生产和日常生活中消耗煤炭而产生的大量副产品。对煤渣进行充分利用有利于低碳经济。本文受到煤燃烧启发,通过燃烧硅氧烷改性的无烟煤凝胶(CSiO2凝胶)形成二氧化硅多孔材料,开发了一种二氧化硅基复合多孔材料(SiO2-CPM)的新制备方法。在此方法中,煤燃烧后即可得到多孔材料,并且煤的热值几乎保持不变(保留了煤原始热值的约98%),证明了该方法在节能应用中的可行性。SiO2-CPM表现出超低导热率(室温下为0.036 W/(m·K)),优于传统隔热材料(例如棉 ~0.05 W/(m·K))。此外,与粉状煤渣相比,它表现出更高的机械强度(断裂应力为 41.8 kPa)。通过研究发现硅氧烷含量、结构导向剂和酸性环境对所制得多孔材料的机械性能增强至关重要。SiO2-CPM还表现出良好的热膨胀尺寸稳定性,即使在900°C下也表现出优异的隔热性和耐火性。同时,由于CSiO2凝胶优异的成型能力,使用该方法可制备具有复杂几何形状的SiO2-CPM。与溶胶–凝胶合成或冷冻干燥等传统方法相比,这种制备SiO2-CPM的方法在直接利用燃烧后的产物同时,更简单、成本效益更高。

 

Synthesis of silica-based porous material through coal combustion

Abstract: Coal cinder is an abundant byproduct of the extensive consumption of coal in industrial production and daily life. Making full use of the cinder is conducive to a low-carbon economy. In this study, inspired by the burning of coal, a new method for constructing a silica-based composite porous material (SiO2-CPM) was developed by combusting a siloxane-modified anthracite coal gel (CSiO2 gel). During this process, the combustion product was directly converted into a porous material, and the calorific value of the coal remained nearly unchanged (~98% of the original calorific value was retained), demonstrating the viability of this method for energy-efficient applications. The SiO2-CPM exhibited an ultra-low thermal conductivity (0.036 W/(m·K) at room temperature), outperforming conventional insulation materials (e.g., cotton ~0.05 W/(m·K)). Additionally, it showed enhanced mechanical strength (fracture stress of 41.8 kPa) compared to the powder state of the coal cinder. Experimental results indicate that the amount of siloxane, structure-directing agent, and an acidic environment were critical for mechanical enhancement. The SiO2-CPM showed good dimensional stability against thermal expansion and exhibited excellent thermal insulation and fire resistance even at 900°C. Meanwhile, the SiO2-CPM with complex geometry could be easily fabricated using this method owing to the excellent shaping ability of the CSiO2 gel. Compared to conventional methods such as sol–gel synthesis or freeze-drying, this approach for fabricating SiO2-CPM is simpler and cost-effective and allows the direct utilization of coal cinder post-combustion.

 

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