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Guoqing Yu, Mingzhuang Xie, Zhihao Zheng, Zegang Wu, Yi Wang, Hongliang Zhao, and Fengqin Liu, Preparation of low-expansion high-performance Si–C composites based on porous advantage of detoxified and purified waste cathode graphite blocks, Int. J. Miner. Metall. Mater., (2025). https://doi.org/10.1007/s12613-025-3186-7
Guoqing Yu, Mingzhuang Xie, Zhihao Zheng, Zegang Wu, Yi Wang, Hongliang Zhao, and Fengqin Liu, Preparation of low-expansion high-performance Si–C composites based on porous advantage of detoxified and purified waste cathode graphite blocks, Int. J. Miner. Metall. Mater., (2025). https://doi.org/10.1007/s12613-025-3186-7
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基于脱毒纯化废石墨化阴极炭块孔隙陷阱优势制备低膨胀高性能硅碳复合材料的研究

摘要: 废石墨化阴极炭块是铝电解过程产生的一类危险固体废物,其妥善处置是实现废石墨资源化的关键环节。本研究利用阴极炭块基体富含孔隙的“缺陷优势”,将脱毒提纯后的废石墨化阴极炭块进行掺硅-沥青包覆改性,制备出高性能硅/碳复合负极材料。结果表明,均匀掺硅的硅/碳复合材料形成独特的无定形碳封装“锁硅”结构,有效抑制负极体积膨胀、固态电解质界面(SEI)膜过度生长及活性材料间电接触不良等问题,显著提升电化学性能。组装半电池后,PSCC/10%Si@C(纯化后的废石墨化阴极炭掺杂10 wt%纳米硅)表现出最佳电化学稳定性:0.1 C(1 C = 170 mA·g–1)下首次充电比容量达 514.5 mAh/g,100 次循环后容量保持率为 95.1%;即使在 2.0 C 高倍率下,仍可输出 216.9 mAh/g 的比容量。该技术为阴极炭块的低成本、高值化利用及高性能负极材料的开发提供了新途径。

 

Preparation of low-expansion high-performance Si–C composites based on porous advantage of detoxified and purified waste cathode graphite blocks

Abstract: Waste graphitization cathode carbon blocks are a type of hazardous solid waste generated during the aluminum electrolysis process, and their proper disposal is a key step in the resource utilization of discarded graphite. This study utilizes the porous “defect advantage” of a cathode carbon block matrix to prepare silicon-doped and asphalt-coated detoxified and purified waste graphitization cathode carbon blocks for use as high-performance silicon/carbon composite anode materials. The results show that the uniformly silicon-doped silicon/carbon composite material features a unique amorphous carbon-encapsulated “locked silicon” structure, which effectively addresses issues such as cathode volume expansion, excessive growth of the solid electrolyte interphase (SEI) film, and poor electrical contact between active materials. Consequently, electrochemical performance is enhanced. After assembly in a half-cell, the PSCC/10%Si@C (purified waste graphitization cathode carbon/10%Si@C) material exhibits optimal electrochemical stability, with an initial charging specific capacity of 514.5 mAh/g at 0.1 C (1 C = 170 mA·g-1) and a capacity retention rate of 95.1% after 100 cycles. At a charge rate of 2.0 C, a specific capacity of 216.9 mAh/g is achieved. This technology provides a new pathway for the economical and high-value utilization of waste cathode carbon blocks and the development of low-cost, high-performance anode materials.

 

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