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Lan Zhang, Tao Jiang, Jing Wen, Tangxia Yu, Changqing Li, and Xinyu An, Influence of manganese on vanadium precipitation and V2O5 purity based on different roasting methods of vanadium slag, Int. J. Miner. Metall. Mater., (2025). https://doi.org/10.1007/s12613-025-3192-9
Lan Zhang, Tao Jiang, Jing Wen, Tangxia Yu, Changqing Li, and Xinyu An, Influence of manganese on vanadium precipitation and V2O5 purity based on different roasting methods of vanadium slag, Int. J. Miner. Metall. Mater., (2025). https://doi.org/10.1007/s12613-025-3192-9
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锰对不同焙烧方式钒渣沉钒及V2O5纯度的影响

摘要: 锰是酸性含钒浸出液中的主要杂质,但其对水解沉钒和酸性铵盐沉钒的影响尚不清楚。本研究以钒渣(VS)为原料,通过钙法、钙锰复合法和锰基焙烧法制备不同锰浓度的钒浸出液(VL-cMn),研究锰对钒渣水解沉淀(HP)和铵盐沉淀(AP)过程中钒沉淀行为的影响,以及所得V2O5产品的微观特征和纯度。结果表明,提高pH可以缓解Mn对HP过程中V沉淀速率的负面影响。然而,随着锰浓度从5.69 g/L增加到15.38 g/L,在较高的温度和较长的反应时间下,V沉淀率逐渐下降。沉淀产物表现出增加的组织密度,这可能有助于含Mn相的形成。此外,V2O5的平均晶粒尺寸减小,颗粒团聚现象加剧,导致产品纯度下降2.55%。对于AP,随着锰浓度的增加,提高p H抵消了锰对V沉淀速率的负面影响,降低了所需硫酸铵的量。此外,Mn不均匀地吸附在沉淀物表面。虽然V2O5晶粒逐渐收缩变致密,但对最终产品纯度无明显影响,均保持在99.3%以上。综上,添加锰盐焙烧影响了钒的水解,但对酸性铵盐沉淀无显著影响。

 

Influence of manganese on vanadium precipitation and V2O5 purity based on different roasting methods of vanadium slag

Abstract: Manganese is a major impurity in acidic vanadium-bearing leaching solutions, but its effects on vanadium precipitation via hydrolysis and acidic ammonium salts remain unclear. In this study, vanadium-bearing leachates with varying manganese concentrations (VL-cMn) were prepared through calcium, a calcium–manganese composite, and manganese-based roasting of vanadium slag (VS) to investigate the influence of manganese on vanadium precipitation behavior during hydrolysis precipitation (HP) and ammonium salt precipitation (AP), as well as the microscopic characteristics and purity of the resulting V2O5 products. The results showed that increasing the pH mitigated the negative effects of Mn on the V precipitation rate during HP. However, as the manganese concentration increased from 5.69 to 15.38 g/L, the V precipitation rate gradually declined at higher temperatures and longer reaction times. The precipitates exhibited increased microstructural density, which might had contributed to the formation of Mn-bearing phases. Additionally, the average grain size of V2O5 was reduced and the particles were increasingly agglomerated, leading to a 2.55% decrease in product purity. For AP, as manganese concentration increased, raising the pH counteracted the negative impact of Mn on the V precipitation rate and reduced the required amount of ammonium sulfate. Moreover, Mn was unevenly adsorbed on the surface of the precipitates. Although V2O5 grains gradually shrank and became denser, there was no significant effect on the final product purity, which remained above 99.3%. In conclusion, roasting with added manganese salts influenced the hydrolysis of vanadium but had no significant effect on acidic ammonium salt precipitation.

 

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