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Mingliang Zhang, Zhonghao Sun, Zhibin Xia, Wenhao Lin, Bangfei Zhou, Zhe Shen, Biao Ding, Tianxiang Zheng, Qiang Li, and Yunbo Zhong, Effect of magnetic field on eutectic carbide morphology and mechanical properties in electroslag remelted M2 high-speed steel, Int. J. Miner. Metall. Mater., (2026). https://doi.org/10.1007/s12613-025-3200-0
Mingliang Zhang, Zhonghao Sun, Zhibin Xia, Wenhao Lin, Bangfei Zhou, Zhe Shen, Biao Ding, Tianxiang Zheng, Qiang Li, and Yunbo Zhong, Effect of magnetic field on eutectic carbide morphology and mechanical properties in electroslag remelted M2 high-speed steel, Int. J. Miner. Metall. Mater., (2026). https://doi.org/10.1007/s12613-025-3200-0
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磁场对电渣重熔M2高速钢中共晶碳化物形态及力学性能的影响

摘要: 电渣重熔技术是一种对连铸或模铸金属锭/坯进行二次重熔以提升冶金质量的精炼技术。针对大型电渣锭常见的夹杂物超标、成分偏析、缩松缩孔等问题,本研究采用施加横向稳恒磁场的方法对电渣重熔过程进行调控,开展了磁感应强度分别为0、65、130、160 mT条件下的磁控电渣重熔(MC-ESR)M2高速钢实验,并对所得铸锭的组织、碳化物及力学性能进行了分析。结果表明,横向稳恒磁场能够破碎和分散熔滴,从而使金属熔池温度场分布更均匀、熔池形貌趋于浅平。熔池深度从无磁场时的31 mm降至160 mT时的14 mm。磁场的引入均匀化了熔池温度场,缩短了局部凝固时间,进而抑制了共晶碳化物的形核与长大。电子背散射衍射(EBSD)分析显示,随着磁感应强度增加,共晶碳化物由连续网状逐渐转为分散分布,面积分数从无磁场时的7.1%逐步下降至160 mT时的4.6%,碳化物取向也呈现多样化且不连续的特征。这说明横向稳恒磁场可促进碳化物分散与细化,且该效果随磁感应强度增大而增强。组织优化进一步改善了材料的力学性能。施加横向稳恒磁场后,铸锭耐磨性得到提升,最大耐磨深度减少26.2%(从9.54 μm降至7.04 μm),磨损体积下降20%(从2.75 × 107 μm3降至2.20 × 107 μm3);材料硬度也从HRC 49.9提高至HRC 55.4。综上所述,在MC-ESR过程中施加横向稳恒磁场能够优化铸锭组织,并提升M2高速钢锭的力学性能。

 

Effect of magnetic field on eutectic carbide morphology and mechanical properties in electroslag remelted M2 high-speed steel

Abstract: 65, 130, and 160 mT transverse static magnetic field (TSMF) were introduced into the electroslag remelting (ESR) process to investigate the evolution of eutectic carbide morphology and mechanical property of M2 high speed steel. The application of TSMF induces the homogenization of the temperature field and reduces local solidification time, thereby inhibiting the non-heterogeneous nucleation and the growth of eutectic carbides. According to the result of electron back scatter diffraction (EBSD), as TSMF is applied and magnetic flux density (MFD) increases, the orientation of carbides becomes increasingly diverse and discontinuous. The results indicate that the application of TSMF leads to the refinement and dispersion of carbides, with the effect becoming more pronounced as the MFD increases. It enhances the wear resistance and hardness of ingots. The wear resistance significantly improved, with the maximum wear depth decreasing by 26.2% (9.54 to 7.04 μm) and the total wear volume dropping by 20% (2.75 × 107 to 2.20 × 107 μm3). Concurrently, the material’s hardness increased from HRC 49.9 to 55.4. The overall results reveal that the presence of TSMF is beneficial for eutectic carbide morphology, thus achieving considerable improvement in mechanical properties of M2 high-speed steel ingots.

 

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