Cite this article as:

Xiaoyu Gong, Zhengqing Zhou, Dayong Li, Zhiyang Fan, Zhiming Bai, Bin Hu, Yageng Li, Jia Liu, and Wenyue Zheng, Dynamic mechanical behavior of ultra-high strength steel fabricated by laser additive manufacturing: Influence of energy density, Int. J. Miner. Metall. Mater., 32(2025), No. 10, pp.2495-2509. https://doi.org/10.1007/s12613-025-3202-y
Xiaoyu Gong, Zhengqing Zhou, Dayong Li, Zhiyang Fan, Zhiming Bai, Bin Hu, Yageng Li, Jia Liu, and Wenyue Zheng, Dynamic mechanical behavior of ultra-high strength steel fabricated by laser additive manufacturing: Influence of energy density, Int. J. Miner. Metall. Mater., 32(2025), No. 10, pp.2495-2509. https://doi.org/10.1007/s12613-025-3202-y
引用本文 PDF XML SpringerLink

激光增材制造超高强度钢的动态力学行为及能量密度影响研究

摘要: 通过激光增材制造(LAM)制备的超高强度钢(UHSS)在国防、航空航天及其他高性能领域具有重要应用前景。然而,其在高冲击载荷下的响应仍未被充分研究,尤其是能量密度对其动态力学行为的影响尚不明确。本研究采用扫描电子显微镜、电子背散射衍射以及图像识别技术,研究了不同能量密度条件下激光增材制造制备超高强度钢的微观组织变化。材料的动态力学行为通过分离式霍普金森压杆系统结合高速数字图像相关技术进行表征,研究揭示了表面应变和裂纹形成的时空演化规律及其动态断裂机制。实验建立了不同能量密度下形成的微观结构与材料动态力学强度之间的关系。结果表明,当能量密度为292和333 J/mm3时,材料致密度达到最佳;而超过333 J/mm3的能量密度会产生钥孔缺陷,损害结构完整性。材料的动态性能高度依赖于其致密度,其中在292 J/mm3时的冲击强度最高,比500 J/mm3时高出8.4%至17.6%。在应变率 ≥ 2000 s−1下,材料强度在约110 μs时达到极限,初始裂纹在12 μs内出现,随后快速失效;而在应变率 ≤ 1500 s−1下,仅检测到微裂纹和绝热剪切带。随着应变率增加,断裂表面形貌呈现由韧性向脆性的转变。这些研究结果为优化LAM制备UHSS的动态力学性能提供了关键参考,并为其在高冲击环境下的应用奠定了重要基础。

 

Dynamic mechanical behavior of ultra-high strength steel fabricated by laser additive manufacturing: Influence of energy density

Abstract: Ultra-high strength steel (UHSS) fabricated via laser additive manufacturing (LAM) holds significant promise for applications in defense, aerospace, and other high-performance sectors. However, its response to high-impact loading remains insufficiently understood, particularly regarding the influence of energy density on its dynamic mechanical behavior. In this study, scanning electron microscopy, electron backscatter diffraction, and image recognition techniques were employed to investigate the microstructural variations of LAM-fabricated UHSS under different energy density conditions. The dynamic mechanical behavior of the material was characterized using a Split Hopkinson Pressure Bar system in combination with high-speed digital image correlation. The study reveals the spatiotemporal evolution of surface strain and crack formation, as well as the underlying dynamic fracture mechanisms. A clear correlation was established between the microstructures formed under varying energy densities and the resulting dynamic mechanical strength of the material. Results demonstrate that optimal material density is achieved at energy densities of 292 and 333 J/mm3. In contrast, energy densities exceeding 333 J/mm3 induce keyhole defects, compromising structural integrity. Dynamic performance is strongly dependent on material density, with peak impact resistance observed at 292 J/mm3—where strength is 8.4% to 17.6% higher than that at 500 J/mm3. At strain rates ≥ 2000 s−1, the material reaches its strength limit at approximately 110 μs, with the initial crack appearing within 12 μs, followed by rapid failure. Conversely, at strain rates ≤ 1500 s−1, only microcracks and adiabatic shear bands are detected. A transition in fracture surface morphology from ductile to brittle is observed with increasing strain rate. These findings offer critical insights into optimizing the dynamic mechanical properties of LAM-fabricated UHSS and provide a valuable foundation for its deployment in high-impact environments.

 

/

返回文章
返回