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Xinlei Wei, Yongsheng Sun, Xiaotong Wei, and Peng Gao, An innovative sulfidation roasting method for the efficient flotation recovery of malachite, Int. J. Miner. Metall. Mater., (2026). https://doi.org/10.1007/s12613-025-3241-4
Xinlei Wei, Yongsheng Sun, Xiaotong Wei, and Peng Gao, An innovative sulfidation roasting method for the efficient flotation recovery of malachite, Int. J. Miner. Metall. Mater., (2026). https://doi.org/10.1007/s12613-025-3241-4
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硫化焙烧强化孔雀石浮选回收新方法

摘要: 孔雀石是一种典型氧化铜矿物,具有较强的亲水性,因此浮选回收效果较差。本研究采用硫化焙烧作为预处理方法,以提高孔雀石的浮选效率。在焙烧过程中,以黄铁矿作为硫化剂,并通过热力学计算验证了该方法的可行性。微浮选试验结果表明,与未处理样品相比,孔雀石的浮选回收率提高了近70%。X射线衍射分析表明,孔雀石在焙烧过程中分解为CuO,并在硫化后主要形成CuS和Cu2S。X射线光电子能谱分析进一步证实了这一结果,表明焙烧样品表面存在不同价态的S物种和Cu物种,其中包括Cu+和Cu2+,同时表面氧含量明显降低。此外,铜硫化物的形成破坏了原有孔隙结构,导致内部孔径减小。硫化焙烧后,接触角由43.71°增大至89.29°,说明孔雀石的疏水性显著增强。Zeta电位结果进一步表明,由于S物种的吸附,矿物表面电负性增强。总体而言,以黄铁矿为硫化剂的硫化焙烧能够通过在矿物表面生成疏水性铜硫化物来改善孔雀石的可浮性,表明该方法作为氧化铜矿预处理技术具有良好的应用潜力。

 

An innovative sulfidation roasting method for the efficient flotation recovery of malachite

Abstract: Malachite, a typical copper oxide ore, exhibits strong hydrophilicity; therefore, it also exhibits poor flotation recovery. In this study, sulfidation roasting was applied as a pretreatment strategy to improve the flotation efficiency of malachite. Pyrite was used as the sulfidation agent during roasting, the feasibility of which was verified using thermodynamic calculations. Microflotation experiments demonstrate that the flotation recovery of malachite increased by nearly 70% compared with that of the untreated sample. X-ray diffraction analysis indicates that the malachite decomposed into CuO during roasting and mainly formed CuS and Cu2S after sulfidation. This result was further supported by X-ray photoelectron spectroscopic analysis, which revealed the presence of S (S2−, \mathrmS_2^2- , and \textS_n^2- ) and Cu (Cu+ and Cu2+) species in different oxidation states on the surfaces of the roasted sample, as well as a notable decrease in oxygen content. In addition, the formation of copper sulfides disrupted the original porous structure, which led to a decrease in internal pore size. The contact angle increased from 43.71° to 89.29° after sulfidation roasting, indicating that the hydrophobicity of malachite improved markedly. Zeta potential results further indicate that the surface electronegativity increased owing to the adsorption of S species. Overall, sulfidation roasting using pyrite improved the floatability of malachite by generating hydrophobic copper sulfides on the mineral surfaces, thereby demonstrating its potential as an effective pretreatment for copper oxide ores.

 

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