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Jiangyu Wu, Wenyu Zhang, Shuo Yang, Andrey P. Jivkov, Elsabe Kearsley, Hai Pu, Qian Yin, Dan Ma, Hao Zhang, and Hong S. Wong, Polycarboxylate superplasticizer instead of ultrasonic treatment for dispersing cellulose nanofibers to strengthen cemented rockfill, Int. J. Miner. Metall. Mater., 32(2025), No. 12, pp.2855-2865. https://doi.org/10.1007/s12613-025-3246-z
Jiangyu Wu, Wenyu Zhang, Shuo Yang, Andrey P. Jivkov, Elsabe Kearsley, Hai Pu, Qian Yin, Dan Ma, Hao Zhang, and Hong S. Wong, Polycarboxylate superplasticizer instead of ultrasonic treatment for dispersing cellulose nanofibers to strengthen cemented rockfill, Int. J. Miner. Metall. Mater., 32(2025), No. 12, pp.2855-2865. https://doi.org/10.1007/s12613-025-3246-z
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聚羧酸减水剂替代超声处理分散纤维素纳米纤维强化胶结充填体

摘要: 为同步实现矿山固废(如煤矸石)的资源化利用与胶结充填体性能优化,本研究系统探究了超声分散时间与聚羧酸减水剂(PCE)对纤维素纳米纤维(CNF)改性胶结充填体性能的影响机制。通过设计不同超声分散时间(0–60分钟)和PCE掺量(0.1wt%–0.4wt%)的对比实验,结合力学测试、水化产物分析和微观结构表征,揭示了PCE在促进CNF分散以提升胶结充填体工程适用性方面的优势。结果表明:(1)超声分散30分钟可使抗压强度较未处理组提升37.7%;但过长的超声时间(60分钟)会诱发CNF水解,释放还原糖延缓水化。(2)PCE能有效促进CNF分散,在0.4wt%掺量下抗压强度提升29.1%,并同步改善水化产物与微观结构发育。(3)尽管超声分散能带来略高的强度提升,但PCE展现出更优的成本效益与操作便利性,使其在工业应用中更具可行性。本研究为胶结充填体的纳米增强改性提供了理论基础,为固废资源化利用与高性能材料开发提供了新见解。

 

Polycarboxylate superplasticizer instead of ultrasonic treatment for dispersing cellulose nanofibers to strengthen cemented rockfill

Abstract: To address the dual challenges of resource utilization of mining solid waste (e.g., coal gangue) and performance enhancement of cemented rockfill, this study systematically investigates the mechanisms of ultrasonic dispersion time and polycarboxylate superplasticizer (PCE) on the properties of cellulose nanofiber (CNF)-modified cemented rockfill. A series of comparative experiments were designed with varying ultrasonic dispersion times (0–60 min) and PCE dosages (0.1wt%–0.4wt%). Through mechanical testing, hydration product analysis, and microstructural characterization, the study revealed the advantages of PCE in promoting CNF dispersion to enhance the engineering applicability of cemented rockfill. The results demonstrate that: (1) Ultrasonic dispersion for 30 min increases the compressive strength by 37.7% compared to the untreated group; however, excessive ultrasonication (60 min) induces hydrolysis of CNF, releasing reducing sugars that retard hydration. (2) PCE facilitates CNF dispersion, achieving a 29.1% increase in compressive strength at a dosage of 0.4wt%, while simultaneously improving hydration products and microstructural development. (3) While ultrasonic dispersion yields slightly higher strength improvements, PCE demonstrates superior cost-effectiveness and operational convenience, rendering it more viable for industrial adoption. This study provides a theoretical foundation for the nano-enhanced modification of cemented rockfill, offering new insights into the recycling of solid waste and the development of high-performance materials.

 

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