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Guojun Chen, Ying Ren, Jun Kang, Chengfeng Bai, Jian Wen, Gang Liu, Chengjun Liu, and Lifeng Zhang, In situ observation of instantaneous evolution of slag-entrained CaO–Al2O3–MgO–SiO2 inclusions in Al-killed steel, Int. J. Miner. Metall. Mater., (2026). https://doi.org/10.1007/s12613-025-3258-8
Guojun Chen, Ying Ren, Jun Kang, Chengfeng Bai, Jian Wen, Gang Liu, Chengjun Liu, and Lifeng Zhang, In situ observation of instantaneous evolution of slag-entrained CaO–Al2O3–MgO–SiO2 inclusions in Al-killed steel, Int. J. Miner. Metall. Mater., (2026). https://doi.org/10.1007/s12613-025-3258-8
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铝脱氧钢中卷渣类CaO–Al2O3–MgO–SiO2夹杂物瞬时演变的原位观察

摘要: 卷渣是钢中大尺寸外来夹杂物的重要来源。目前,卷渣类夹杂物的来源通常通过对比铸坯中大颗粒夹杂物与精炼渣、中间包覆盖剂及结晶器保护渣的化学组成进行判定。然而,渣滴卷入钢液后会持续与钢液发生反应,其成分随反应时间不断演变,导致最终夹杂物成分与原始渣之间可能存在明显差异,从而增加了基于成分相似性进行来源判定的难度。受实验方法限制,缺乏对钢中卷渣类夹杂物成分随反应时间变化规律的研究。针对上述问题,本文采用高温激光共聚焦显微镜原位观察卷渣类夹杂物与钢液之间的反应过程,并结合电镜分析不同反应时间后的夹杂物成分,研究了精炼渣、中间包覆盖剂和结晶器保护渣类卷渣夹杂物在钢液中的瞬时演变规律,同时通过控制钢中铝含量研究其对精炼渣类夹杂物演变行为的影响。结果表明,在T.Al为0.0484wt%的钢中,精炼渣和中间包覆盖剂类卷渣夹杂物中的CaO含量随反应时间逐渐降低,Al2O3和CaS含量增加,而MgO和SiO2含量变化较小;结晶器保护渣类卷渣夹杂物中的CaO和SiO2含量均逐渐降低。随着钢中铝含量升高,CaS更易生成,夹杂物中CaO含量总体呈降低趋势;当钢中T.Al含量为0.1220wt%时,反应48 s后CaS含量达到76.2wt%。热力学分析表明,在较低铝含量条件下主要发生溶解Al还原CaO的反应;随着铝含量逐渐增加,钢液氧势降低,消耗CaO生成CaS的脱硫反应趋势增强,从而促进卷渣夹杂物中CaS的生成。动力学分析表明,反应主要受CaO和Al2O3在夹杂物内部扩散的控制,其传质系数为3.23×10−6 m·s−1。

 

In situ observation of instantaneous evolution of slag-entrained CaO–Al2O3–MgO–SiO2 inclusions in Al-killed steel

Abstract: To understand the compositional differences between slag and slag-entrained inclusions in steel, it is important to study the evolution mechanism of slag-entrained inclusions in molten steel. The evolution mechanisms of various slag-entrained inclusions have rarely been studied through laboratory experiments. In this study, the instantaneous evolution of slag-entrained CaO–Al2O3–MgO–SiO2 inclusions in steels was investigated through a series of in situ observation experiments. Large CaO–Al2O3–MgO–SiO2 inclusions were designed based on the compositions of various types of industrial slag, including refining slag, tundish flux, and mold flux. To simulate the reaction process of slag-entrained inclusions in molten steel, an inclusion particle was placed on a steel surface and observed for a constant time after the steel melted using confocal laser scanning microscopy. The results showed that the CaO content decreased in the inclusions entrained from the refining slag and tundish flux. The CaO and SiO2 contents in the - inclusions entrained from the mold flux gradually decreased over time. Additionally, the impact of the dissolved aluminum content on the compositional evolution of the CaO–Al2O3-based slag-entrained inclusions was investigated. Thermodynamic and kinetic analyses were employed to explore the reaction mechanism and transfer behavior during the compositional evolution of CaO–Al2O3-based slag-entrained inclusions. Thermodynamic analyses revealed that a higher dissolved aluminum content promoted the desulfurization reaction, which consumed CaO to form CaS in the inclusions. Kinetic analyses indicated that the reaction where the dissolved aluminum reduced the CaO was predominantly controlled by the internal diffusion of CaO and Al2O3 into the inclusions. Based on a diffusion-controlled kinetic model, the mass transfer coefficient for the diffusion of CaO and Al2O3 into the CaO–Al2O3-based inclusions was determined from experimental data, with a calculated value of 3.23 × 10−6 m·s−1. More importantly, the current experimental method can be widely used to simulate the evolution of inclusions in molten steel from refining slag, tundish slag, and mold fluxes.

 

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