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Cuiping Li, Gezhong Chen, Zhu’en Ruan, Raimund Bürger, Bingheng Yan, Chen Hu, and Xue Li, Quantitative analysis of static yield stress variation in thickened tailings within the compaction zone based on fine structure, Int. J. Miner. Metall. Mater., (2026). https://doi.org/10.1007/s12613-025-3259-7
Cuiping Li, Gezhong Chen, Zhu’en Ruan, Raimund Bürger, Bingheng Yan, Chen Hu, and Xue Li, Quantitative analysis of static yield stress variation in thickened tailings within the compaction zone based on fine structure, Int. J. Miner. Metall. Mater., (2026). https://doi.org/10.1007/s12613-025-3259-7
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基于细观结构参数的浓密床层料浆静态屈服应力的量化分析

摘要: 高浓度尾砂料浆的流动性较差,易导致浓密设备内的料浆板结和压耙事故。为解决此问题,本研究采用计算机断层扫描和流变测量技术,探讨了料浆浓度对料浆静态屈服应力(τB)的影响,并将浓密床层料浆与新鲜搅拌料浆的静态屈服应力值进行了对比分析。结果表明,浓密床层料浆的浓度、粗颗粒含量及孔隙结构呈现出非均质特性。随着料浆高度降低,料浆浓度及粗颗粒含量(75–300 μm)的比例均呈现出上升趋势,直径在50–250 μm范围的孔隙结构是浓密床层的主要储水空间。浓密床层的τB值是新鲜搅拌料浆的5.3–61.3倍。此外,随着浓密床层孔隙率变异系数(CV)的降低,τB值也随之下降。为此,建议采用CV值量化浓密床层料浆与新鲜搅拌料浆之间τB值的差异性。基于以上研究,将该结论应用于中国某铁矿充填环节,为降低浓密床层料浆在浓密设备内的板结事故提供了新思路。

 

Quantitative analysis of static yield stress variation in thickened tailings within the compaction zone based on fine structure

Abstract: The poor flowability of high-concentration tailings slurry often leads to slurry hardening and rake blockages in thickeners. To address this, the study employed computed tomography and rheological measurement techniques to investigate the effect of slurry concentration on static yield stress (τB), and a comparative analysis was conducted between thickened tailings and freshly mixed slurry. Results show that the concentration, coarse particle content, and pore structure of thickened tailings are nonhomogeneous. Slurry concentration and the proportion of coarse particles (75–300 μm) increase with decreasing slurry height, while pores in the 50–250-μm range serve as the primary storage space for water. The τB of thickened tailings is 5.3–61.3 times higher than that of freshly mixed slurry. Furthermore, τB decreases with decreasing coefficient of variation (CV) of slurry porosity. It is proposed to use CV to quantify differences in τB between thickened tailings and freshly mixed slurry. Field application at an iron ore mine in China validated the results, providing insights to mitigate slurry hardening in silos.

 

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