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Yixiao Xia, Ping Zhu, Jinhua Cao, Yutong Sun, Boyu Ju, Wenshu Yang, and Gaohui Wu, Achieving an exceptional strength–ductility synergy in Be/2024Al composites by tailoring interfacial Cu distribution, Int. J. Miner. Metall. Mater., (2026). https://doi.org/10.1007/s12613-025-3282-8
Yixiao Xia, Ping Zhu, Jinhua Cao, Yutong Sun, Boyu Ju, Wenshu Yang, and Gaohui Wu, Achieving an exceptional strength–ductility synergy in Be/2024Al composites by tailoring interfacial Cu distribution, Int. J. Miner. Metall. Mater., (2026). https://doi.org/10.1007/s12613-025-3282-8
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通过调控界面Cu分布实现Be/2024Al复合材料强度–塑性协同提升

摘要: 尽管Be/2024Al复合材料具有很高的强度潜力,但由于富Cu的Al–Cu相和Al–Cu–Mg相的存在,它们往往表现出脆性断裂。为了解决这一关键问题,本研究提出了一种定制的热处理工艺,旨在调控界面Cu的分布。该工艺成功促进了Cu原子从Al基体穿过界面扩散进入Be相,并以固溶体的形式均匀存在其中。这有效地缓解了Cu在Be/Al界面处的局部富集,并消除了脆性的Al–Cu界面相。第一性原理计算在理论上证实,Cu在Be/Al界面处的固溶有利于提高界面结合强度,使Al/BeO和Be/BeO界面的粘附功分别提高了39.2%和113.3%。得益于此,复合材料的断裂模式发生了根本性的转变。与热处理前的状态相比,优化后的试样强度略有提高,但塑性得到了显著改善,在O态和T6态下分别提高了403%和311%。这成功实现了Be/2024Al复合材料的脆–韧转变,为解决大型铸态Be/Al构件塑性差和加工性能不良的问题提供了一种具有前景的方法。此外,本研究还揭示了Cu跨界面扩散的机制,并阐明了界面BeO层对该过程的影响。

 

Achieving an exceptional strength–ductility synergy in Be/2024Al composites by tailoring interfacial Cu distribution

Abstract: Although Be/2024Al composites possess high strength potential, they often exhibit brittle fracture due to Cu-rich Al–Cu phases and Al–Cu–Mg phases. To address this critical issue, this work proposes a customized heat treatment process designed to modulate the distribution of interfacial Cu. This process successfully promotes the diffusion of Cu atoms from the Al matrix across the interface into the Be phase, where they exist uniformly as a solid solution. This effectively mitigates the localized enrichment of Cu at the Be/Al interface and eliminates brittle Al–Cu interfacial phases. First-principles calculations theoretically confirm that the solid solution of Cu at the Be/Al interface is beneficial for enhancing interfacial bonding strength, increasing the work of adhesion (Wad) of Al/BeO and Be/BeO interface by 39.2% and 113.3%, respectively. Benefiting from this, the fracture mode of the composite undergoes a fundamental transformation. Compared to the pre-heat-treatment state, the optimized samples show a slight increase in strength, but a remarkable improvement in ductility, with increases of 403% and 311% in the O-temper and T6-temper states, respectively. This achieves a successful brittle-to-ductile transition in the Be/2024Al composite, offering a promising approach to resolve the poor ductility and machinability of large-scale, as-cast Be/Al components. Furthermore, this study reveals the mechanism of cross-interface Cu diffusion and elucidates the influence of the interfacial BeO layer on this process.

 

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