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Yingjie Chang, Aixiang Wu, Zhu’en Ruan, Shaoyong Wang, Jiandong Wang, Shulong Liu, and Shuangcheng Du, Characterizing dynamic segregation behavior in cemented paste during pipeline transport through electrical resistance tomography, Int. J. Miner. Metall. Mater., 33(2026), No. 3, pp.798-808. https://doi.org/10.1007/s12613-025-3283-7
Yingjie Chang, Aixiang Wu, Zhu’en Ruan, Shaoyong Wang, Jiandong Wang, Shulong Liu, and Shuangcheng Du, Characterizing dynamic segregation behavior in cemented paste during pipeline transport through electrical resistance tomography, Int. J. Miner. Metall. Mater., 33(2026), No. 3, pp.798-808. https://doi.org/10.1007/s12613-025-3283-7
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基于电阻层析成像的管道输送中膏体料浆动态离析行为表征

摘要: 膏体充填是矿山废弃物处理的关键方法,而管道输送对废弃物的安全高效处置至关重要。原料性质的差异可能导致膏体料浆离析,加剧管道磨损与阻力、增加堵塞或爆裂风险,进而影响生产作业。为研究输送过程中的膏体料浆离析现象,本研究采用水泥作为胶凝材料,全尾矿作为惰性材料制备膏体料浆。开发了基于电阻层析成像系统的小型环形管装置用于分析其流动特性,并建立了膏体料浆动态离析的定量评估方法。结果表明:膏体料浆的导电率随输送时间增加而增大,但随固体质量含量升高逐渐下降,后者影响更为显著。在低固体含量条件下,随着流动时间延长,固体颗粒向管道底部迁移,且颗粒迁移行为随固体含量增加而减弱。在1.25 m/s流速条件下,固体含量58wt%的膏体料浆离析指数在20分钟内增加1.24,而固体含量为62wt%的膏体料浆离析指数增加2.17,表明固体含量越大,输送时间对动态离析程度的影响越大,因此需平衡这些因素以最小化离析程度。这些发现可为矿山管道输送系统的优化提供一定指导。

 

Characterizing dynamic segregation behavior in cemented paste during pipeline transport through electrical resistance tomography

Abstract: Cement paste backfill (CPB) technology is a key method for mine waste treatment, and pipeline transport is critical for safe and efficient waste transfer. Variations in raw material properties can cause slurry segregation, increase pipeline wear and resistance, raise the risk of blockages or bursts, and disrupt operations. To study CPB slurry segregation during transport, CPB was prepared using cement as the cementitious material and unclassified tailings as inert materials. A small annular-tube device using an electrical resistance tomography system was developed to analyze its flow characteristics, and quantitative segregation assessment methods were developed. The results indicated that CPB conductivity increases with transport time but decreases with higher solid mass content, with the latter having a greater impact. At a low solid content, solid particles migrated toward the bottom of the pipe as the flow time increased, and the migratory behavior of the particles diminished as the solid content increased. At a flow rate of 1.25 m/s, the heterogeneity index for CPB with 58wt% solid content increased by 1.24 in 20 min, whereas that for CPB with 62wt% solid content increased by 2.17. Higher solid mass content amplifies the effect of conveying time on segregation, emphasizing the need to balance these factors for minimizing segregation. These insights can guide the optimization of mine pipeline transport systems.

 

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