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Xiaowen Ma, Xu Wang, Haoran Shi, Yongchang Liu, Baicheng Zhang, and Xuanhui Qu, Structural optimization and fabrication of energy storage materials based on additive manufacturing technology, Int. J. Miner. Metall. Mater., (2025). https://doi.org/10.1007/s12613-025-3297-1
Xiaowen Ma, Xu Wang, Haoran Shi, Yongchang Liu, Baicheng Zhang, and Xuanhui Qu, Structural optimization and fabrication of energy storage materials based on additive manufacturing technology, Int. J. Miner. Metall. Mater., (2025). https://doi.org/10.1007/s12613-025-3297-1
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基于增材制造技术的储能材料结构优化与制备

摘要: 目前,在储能材料的制造过程中,实现高能量和功率密度是一项核心挑战。尽管已经开发出了众多高容量材料,但传统的平面电极无法同时实现高活性材料负载和高效的离子/电子传输。相比之下,三维(3D)结构因其能够提高活性材料的利用率、缩短离子和电子传输路径、降低界面阻抗以及为体积膨胀提供空间容纳等优点而受到越来越多的关注。增材制造(AM)技术通过逐层沉积精确构建复杂的三维结构,有效地制造出具有三维结构的储能材料。最近的研究利用 AM 技术构建了有序的 3D 电极,能够优化离子/电子传输、调节电场分布或改善电极-电解质界面,从而有助于提高动力学性能和循环稳定性。这篇综述系统地总结了几种增材制造技术在储能材料制造中的应用,并分析了它们各自的优点和局限性。随后,全面探讨了增材制造技术在储能材料制造中的优势以及一些主要的优化策略。最后,讨论了增材制造技术在储能材料优化方面的主要挑战和潜在应用。

 

Structural optimization and fabrication of energy storage materials based on additive manufacturing technology

Abstract: Achieving high energy and power densities is currently a core challenge in the fabrication of energy storage materials. Although numerous high-capacity materials have been developed, conventional planar electrodes cannot achieve high active material loading and efficient ion/electron transport simultaneously. By contrast, three-dimensional (3D) structures have attracted increasing interest because of their capacity to enhance active material utilization, shorten ion and electron transport pathways, reduce interfacial impedance, and provide spatial accommodation for volume expansion. Additive manufacturing (AM) technology effectively fabricates energy-storage materials with 3D structures by accurately constructing complex 3D structures via layer-by-layer deposition. Recent studies have employed AM to construct ordered 3D electrodes that can optimize ion/electron transport, regulate electric field distribution, or improve the electrode–electrolyte interface, thereby contributing to enhanced kinetic performance and cycling stability. This review systematically summarizes the applications of several AM technologies in the fabrication of energy storage materials and analyzes their respective advantages and limitations. Subsequently, the advantages of AM technology in the fabrication of energy storage materials and several major optimization strategies are comprehensively discussed. Finally, the major challenges and potential applications of AM technology in energy storage material optimization are discussed.

 

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