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Xuedong Chai, Wenlong Zhan, Zhongchao Chen, Junhong Zhang, and Zhijun He, Erosion behavior of carbon bricks in blast furnace hearth: Differential effects of Na, K, and Zn, Int. J. Miner. Metall. Mater., (2026). https://doi.org/10.1007/s12613-025-3314-4
Xuedong Chai, Wenlong Zhan, Zhongchao Chen, Junhong Zhang, and Zhijun He, Erosion behavior of carbon bricks in blast furnace hearth: Differential effects of Na, K, and Zn, Int. J. Miner. Metall. Mater., (2026). https://doi.org/10.1007/s12613-025-3314-4
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高炉炉缸碳砖侵蚀行为的实验研究:Na、K、Zn的差异效应

摘要: 有害元素对高炉炉缸炉衬的侵蚀是制约高炉使用寿命的关键因素。本文通过加速高温试验,系统研究了Na、K、Zn元素对超微孔炭砖的不同侵蚀机理,提出了一种新的侵蚀指数(EI)模型。微观分析表明,Na和K与碳砖组分反应生成低熔点化合物,加速了界面熔化损失和碳损失,而Zn以单质或氧化物形式存在,主要通过物理渗透导致碳砖膨胀。根据实验数据建立了侵蚀指数模型,定量地描述了各种元素对碳砖的侵蚀强度,即Na的侵蚀指数大于K的侵蚀指数,进而大于Zn和高炉渣的侵蚀指数。为高炉耐火材料的选择和有害元素的控制提供了理论依据。本研究提高了对显微组织退化机理的认识,为延长高炉寿命提供了实践指导。

 

Erosion behavior of carbon bricks in blast furnace hearth: Differential effects of Na, K, and Zn

Abstract: The erosion of the blast furnace hearth lining by harmful elements is a key factor limiting the life of the blast furnace. This study systematically investigates the differential erosion mechanisms of ultramicroporous carbon bricks by Na, K, and Zn elements through accelerated high-temperature tests and proposes a novel erosion index (EI) model. Microscopic analysis revealed that Na and K reacted with carbon brick components to generate low-melting point compounds, which accelerated interfacial melting loss and carbon loss, whereas Zn existed in the form of simple substances or oxides, which led mainly to the expansion of carbon bricks through physical penetration. The erosion index model, developed based on experimental data, quantitatively illustrates the erosive intensity of various elements on carbon bricks (the erosion index of Na exceeds that of K, which in turn is higher than that of Zn and blast furnace slag-iron), which provides a theoretical basis for the selection of refractory materials for blast furnaces and the control of harmful elements. This study advances understanding of microstructural degradation mechanisms and provides practical guidance for extending blast furnace campaign life.

 

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