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Bohua Li, Deqing Zhu, Zhengqi Guo, Jian Pan, Congcong Yang, and Siwei Li, Coupled effect of SiO2 content and hydrogen-enriched atmospheres on the reduction behavior and microstructural evolution of fired hematite pellets, Int. J. Miner. Metall. Mater., (2026). https://doi.org/10.1007/s12613-025-3316-2
Bohua Li, Deqing Zhu, Zhengqi Guo, Jian Pan, Congcong Yang, and Siwei Li, Coupled effect of SiO2 content and hydrogen-enriched atmospheres on the reduction behavior and microstructural evolution of fired hematite pellets, Int. J. Miner. Metall. Mater., (2026). https://doi.org/10.1007/s12613-025-3316-2
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SiO2含量与富氢气氛对焙烧赤铁矿球团还原行为及显微结构演变的耦合影响

摘要: 随着低碳炼铁需求的增长,理解铁矿球团在不同脉石组成和气体气氛下的氢基还原行为至关重要。本文以碱度(CaO与 SiO2质量比)为0.3、SiO2含量为1wt%–4 wt% 的焙烧赤铁矿球团为研究对象,在三种典型竖炉气氛(Midrex、HYL和焦炉煤气(COG))以及100% H2条件下系统研究其还原行为,以阐明焙烧球团的还原动力学、反应机理和显微结构演变规律。结果表明,提高氢气比例显著加快焙烧球团的还原速率,而SiO2含量增加通常会降低整体反应速率。然而,氢气浓度对球团还原行为的影响随SiO2含量不同而显著变化。对于含1wt%和2wt% SiO2的焙烧球团,氢气浓度升高会导致还原后球团性能劣化,表现为还原膨胀指数由26.14% 增加至34.26%,冷态抗压强度由110 N降低至78 N。相反,含3 wt% 和4 wt% SiO2的球团表现出相反趋势,还原膨胀指数由15.26% 降低至9.23%,还原后抗压强度由179 N提高至271 N。动力学分析表明,在100% H2条件下,含1wt% SiO2焙烧球团的还原受气体扩散和均匀反应混合模型控制,而含4wt% SiO2焙烧球团符合未反应核模型。高SiO2还原球团中更多Ca–Al–Si富集渣相的形成增强了晶粒间结合,缓冲了相变诱导的应力,并促进金属铁由晶须状向颗粒状或层状形貌演变。

 

Coupled effect of SiO2 content and hydrogen-enriched atmospheres on the reduction behavior and microstructural evolution of fired hematite pellets

Abstract: As demand grows for low-carbon ironmaking, it is essential to understand how the hydrogen reduces iron ore pellets under varying gangue compositions and gas atmospheres. In this work, fired hematite pellets with a basicity (mass ratio of CaO to SiO2) of 0.3 and SiO2 contents ranging from 1wt% to 4wt% were systematically investigated under three typical shaft furnace atmospheres (Midrex, HYL, and coke oven gas (COG)) as well as under 100% H2, to clarify the reduction kinetics, reaction mechanism, and microstructural evolution of the fired pellets. The results indicate that higher hydrogen proportion significantly accelerates the reduction rate of the fired pellets, while an increase in SiO2 content generally leads to a decrease in the overall reaction rate. However, the effect of hydrogen concentration on the reduction behavior of the pellets varied markedly with their silicon content. For the fired pellets containing 1wt% and 2wt% SiO2, an increase in hydrogen concentration causes deterioration in reduced pellet characteristics, as evidenced by the increase in reduction swelling index from 26.14% to 34.26% and the decrease in cold compressive strength from 110 to 78 N. In contrast, fired pellets with 3wt% and 4wt% SiO2 exhibit the opposite trend, with the reduction swelling index decreasing from 15.26% to 9.23% and cold compressive strength improving from 179 to 271 N. Kinetics analysis indicates that under 100% H2, the reduction of fired pellets with 1wt% SiO2 is governed by a mixed gas-diffusion and uniform reaction model, whereas fired pellets with 4wt% SiO2 follow an unreacted core model. These differences in reduction kinetics, reduction behavior, and post-reduction properties are closely associated with the formation of more Al-bearing calcium silicate slag phases in high-SiO2 pellets, which strengthen intergranular bonding, buffer phase-transformation-induced stress, and promote the evolution of metallic iron from whisker-like to granular or layered morphologies.

 

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