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Lin Zhang, Zhengyuan Yuan, and Wenbo Yu, In-situ study on the microstructural evolution and strengthening mechanism of Fe35Co30Ni30Ta2Mo2Cu1 alloy under laser shock peening, Int. J. Miner. Metall. Mater., (2026). https://doi.org/10.1007/s12613-025-3320-6
Lin Zhang, Zhengyuan Yuan, and Wenbo Yu, In-situ study on the microstructural evolution and strengthening mechanism of Fe35Co30Ni30Ta2Mo2Cu1 alloy under laser shock peening, Int. J. Miner. Metall. Mater., (2026). https://doi.org/10.1007/s12613-025-3320-6
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激光冲击强化下Fe35Co30Ni30Ta2Mo2Cu1合金显微组织演变与强化机理的原位研究

摘要: 高熵合金因独特的多主元成分设计以及优异的高温稳定性、强度和塑性,已成为结构材料领域的研究热点,但强度与塑性难以兼顾始终是制约其工程应用的瓶颈。本文以真空电弧熔炼制备的Fe35Co30Ni30Ta2Mo2Cu1)面心立方(FCC)高熵合金为研究对象,采用脉冲能量6 J、光斑直径4 mm、搭接率50%、频率5 Hz、波长1064 nm的激光冲击强化(LSP)工艺对其进行表面处理,并结合纳米压痕、原位EBSD拉伸和透射电镜(TEM),系统对比了铸态(Cast)与LSP态试样在应变0、0.05、0.10和0.60下的组织演变与变形行为。结果表明:LSP试样表层硬度最高达5.8 GPa,明显高于其心部(3.6 GPa)和铸态试样(约3.65 GPa);其屈服强度与抗拉强度分别达到约620和850 MPa,较铸态分别提高约320和210 MPa,而延伸率基本保持不变。组织分析显示,LSP使平均晶粒尺寸由48.6 μm细化至9.8 μm,初始几何必需位错(GND)密度由0.27×1014 m−2提高至1.02×1014 m−2(约为铸态的3.8倍),并在晶内形成尺寸小于50 nm、含层错缺陷的FCC结构富Cu纳米析出相。变形过程中,铸态试样的位错增殖与应力集中主要发生在晶界处,组织演变呈现明显的不均匀性;而LSP试样中预存位错与富Cu纳米析出相为位错增殖提供了大量晶内形核位点,使晶内与晶界的位错增殖速率趋于同步,显著降低了变形异质性;当应变增至0.6时,晶内局部取向差超过15°,形成新的二次晶界,通过晶粒细分实现应力松弛并提供额外的应变硬化能力。基于Hall–Petch关系、Taylor强化理论和析出相剪切机制的计算表明,晶界强化、位错强化和析出强化的贡献分别为86.9、165.3和146.4 MPa,三者之和与实测约320 MPa的屈服强度增量吻合良好。本研究阐明了LSP通过构筑多级异质组织实现高熵合金强度-塑性协同的作用机制,为高性能合金的表面强化设计提供了新思路。

 

In-situ study on the microstructural evolution and strengthening mechanism of Fe35Co30Ni30Ta2Mo2Cu1 alloy under laser shock peening

Abstract: This study investigates the effects of laser shock peening (LSP) on the microstructure and mechanical properties of Fe35Co30Ni30Ta2Mo2Cu1 high-entropy alloy (HEA). Compared with the as-cast condition, LSP treatment increases the yield strength and ultimate tensile strength by approximately 320 and 210 MPa, respectively, while maintaining comparable elongation. Microstructural characterization reveals that LSP induces grain refinement, an increase in dislocation density, and the formation of nanoscale Cu-rich precipitates. These features promote dislocation multiplication and improve slip compatibility, reducing strain localization and stress concentration. Furthermore, during deformation, the development of high-angle boundaries (>15°) due to grain subdivision facilitates stress relaxation and sustains ductility. The results elucidate the role of LSP in tailoring hierarchical microstructures to enhance the strength–ductility synergy of HEAs, providing insights for designing high-performance alloys.

 

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