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Dake Zhao, Guijun Bi, Yunfei Huang, Gaponenko Sergey Vasilievich, Xu Song, Andres Gasser, Erwin Werner Teichmann, Fangyong Niu, and Dongjiang Wu, Laser directed deposition of high-performance Al2O3 ceramics enhanced by SiO2 doping, Int. J. Miner. Metall. Mater., (2026). https://doi.org/10.1007/s12613-025-3345-x
Dake Zhao, Guijun Bi, Yunfei Huang, Gaponenko Sergey Vasilievich, Xu Song, Andres Gasser, Erwin Werner Teichmann, Fangyong Niu, and Dongjiang Wu, Laser directed deposition of high-performance Al2O3 ceramics enhanced by SiO2 doping, Int. J. Miner. Metall. Mater., (2026). https://doi.org/10.1007/s12613-025-3345-x
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高性能Al2O3陶瓷的激光定向能量沉积

摘要: 激光定向能量沉积作为激光增材制造技术中的一种重要工艺形式,因其快速制备先进陶瓷的潜力而受到广泛关注,有望为多个工业领域带来显著效益。然而,通过该技术制造的陶瓷在质量和性能方面仍存在不足,难以满足工业可持续应用的要求。本研究提出通过添加少量SiO2成功制备了高性能Al2O3陶瓷,系统考察了SiO2掺杂对陶瓷材料表面结合质量、微观结构及力学性能的影响规律。结果表明,SiO2掺杂显著提升了沉积圆柱试样的表面结合质量,其直观表现包括:层间晶粒间孔隙被完全消除、微观结构趋于致密化以及试样表面出现微小凸起形貌。同时,原本存在于试样边缘的椭圆形气孔消失,晶粒间结合更为紧密,相对密度随之明显提高。值得关注的是,当以α-方石英形式进行SiO2掺杂时,沉积陶瓷的平均抗弯强度和断裂韧性达到最高记录值,分别为483.47 MPa和4.87 MPa·m1/2。因此,SiO2掺杂是实现激光定向能量沉积高性能Al2O3陶瓷的一种有效方法。

 

Laser directed deposition of high-performance Al2O3 ceramics enhanced by SiO2 doping

Abstract: Laser-directed energy deposition (L-DED) has attracted significant attention for its potential to rapidly produce advanced ceramics, which could benefit various industries. Nevertheless, the quality and properties of ceramics manufactured through L-DED still require enhancement to ensure their sustainable application in industry. Here, high-performance Al2O3 ceramics were produced using L-DED by adding small amounts of SiO2. The effects of this doping on the surface bonding quality, microstructure, and mechanical properties of the obtained ceramic materials were thoroughly investigated. The results indicate that SiO2 doping significantly enhances the surface bonding quality of the deposited cylindrical samples. The complete elimination of intergranular voids between adjacent interlayers, a denser microstructure, and the emergence of small bulges on the sample surfaces evidence this improvement. Additionally, the elliptical pores previously present at the edges of the samples have vanished, resulting in tighter intergranular bonding between the grains and a noteworthy increase in relative density. Remarkably, doping with α-cristobalite produced the highest recorded average flexural strength and fracture toughness of the deposited ceramics, achieving values of (483.47 ± 38.84) MPa and (4.87 ± 0.80) MPa·m1/2, respectively. These findings establish SiO2 doping as an effective method for successfully fabricating high-performance Al2O3 ceramics through L-DED.

 

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