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Xueqing Yang, Zhibin Chen, Xiaolun Ding, Dongfang Jia, Shiyao Du, Thee Chowwanonthapunya, Dequan Wu, Kun Zhou, Jinke Wang, Lingwei Ma, and Dawei Zhang, Optimization design and synergistic mechanism of multi-component scale inhibitors and corrosion inhibitors based on high-throughput screening technology, Int. J. Miner. Metall. Mater., (2026). https://doi.org/10.1007/s12613-025-3352-y
Xueqing Yang, Zhibin Chen, Xiaolun Ding, Dongfang Jia, Shiyao Du, Thee Chowwanonthapunya, Dequan Wu, Kun Zhou, Jinke Wang, Lingwei Ma, and Dawei Zhang, Optimization design and synergistic mechanism of multi-component scale inhibitors and corrosion inhibitors based on high-throughput screening technology, Int. J. Miner. Metall. Mater., (2026). https://doi.org/10.1007/s12613-025-3352-y
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基于高通量筛选技术的多组分阻垢缓蚀剂优化设计及协同机理

摘要: 金属材料在高盐环境中的腐蚀与结垢问题是工业水处理领域面临的重要挑战。为解决单一抑制剂难以兼顾缓蚀与阻垢性能的局限,本文选取聚天冬氨酸(PASP)、聚环氧琥珀酸(PESA)和羟基乙叉二膦酸(HEDP)三种常用抑制剂进行多元复配,并引入高通量筛选技术,以快速确定具有最佳协同效应的组分比例。通过高通量实验,从多种复配方案中筛选出PASP : PESA : HEDP质量比为1:1:2和2:1:1的两种配方,其兼具优异的阻垢和缓蚀性能。采用电化学阻抗谱对优选复配抑制剂进行缓蚀性能评价,结果表明,在最优浓度下,缓蚀效率可达89.1%。利用扫描电子显微镜、X射线衍射和X射线光电子能谱对浸泡后Q235钢的表面形貌、腐蚀产物及CaCO3沉淀晶型进行表征。结果显示,加入复配抑制剂后,CaCO3晶体由规则的方解石立方结构转变为热力学不稳定、不易沉积的文石结构,沉淀量显著减少;同时,抑制剂分子通过羧基、羟基等功能团吸附于金属表面,形成致密的保护膜,有效阻碍腐蚀介质渗透。机理分析表明,PASP和PESA的大分子链提供初始吸附骨架,而小分子HEDP凭借强螯合能力填充膜层缺陷、络合金属离子,三者协同实现防护效果。本研究为多组分阻垢缓蚀剂的快速筛选与协同机制解析提供了新思路,也为工业循环冷却水系统的复合处理剂设计提供了理论依据。

 

Optimization design and synergistic mechanism of multi-component scale inhibitors and corrosion inhibitors based on high-throughput screening technology

Abstract: This study addresses the corrosion and scaling issues of metallic materials in high-salinity environments. Three commonly used scale inhibitors and corrosion inhibitors—polyaspartic acid (PASP), polyepoxysuccinic acid (PESA), and hydroxyethylidene diphosphonic acid (HEDP)—were selected for multi-component formulations. High-throughput screening methods were employed to efficiently identify the optimal component ratios with the best synergistic effects for both scale and corrosion inhibition. The optimal ratios of ternary components of PASP : PESA : HEDP were found to be 1:1:2 and 2:1:1. The corrosion inhibition performance of the selected multi-component inhibitors was then systematically assessed using electrochemical impedance spectroscopy (EIS), and the results showed that the inhibition efficiency at the optimal concentration reached 89.1%. Additionally, scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), and X-ray diffraction (XRD) were used to characterize the corrosion and scaling surfaces of the treated Q235 steel, as well as the crystal structure of the generated CaCO3 precipitates. Further investigation of the mechanisms underlying both scale and corrosion inhibition enabled the development of a rapid and precise approach for assessing the performance of formulated inhibitor systems.

 

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