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Darwin Michell Cheje Machaca, Rosario Belen Juyo Salazar, Thamyres Cardoso de Carvalho, Denise Crocce Romano Espinosa, and Jorge Alberto Soares Tenório, Extraction of Nb, Ta, Zr and Hf from tin slags originating from cassiterite beneficiation, Int. J. Miner. Metall. Mater., 33(2026), No. 6, pp. 1966-1979. https://doi.org/10.1007/s12613-025-3367-x
Darwin Michell Cheje Machaca, Rosario Belen Juyo Salazar, Thamyres Cardoso de Carvalho, Denise Crocce Romano Espinosa, and Jorge Alberto Soares Tenório, Extraction of Nb, Ta, Zr and Hf from tin slags originating from cassiterite beneficiation, Int. J. Miner. Metall. Mater., 33(2026), No. 6, pp. 1966-1979. https://doi.org/10.1007/s12613-025-3367-x
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从锡石选矿产生的锡渣中提取铌、钽、锆和铪

摘要: 锡渣是粗锡精炼过程中产生的一种具有较高经济价值的有害残余物。因为锡渣具有极高的难熔化性,所以工业上只能依赖于氢氟酸浸出来提取其中的有价金属,这在处理和安全方面带来了诸多问题。为尽量减少处理锡渣带来的影响,本研究通过理论与实验相结合的方法,进一步优化了热处理–水浸或氧化浸出以获得含目标金属的浸出液(PLS)的工艺流程。首先,本文提出了一种基于热力学模拟模型的方法,用于评估铌–钽(Nb–Ta)和锆–铪(Zr–Hf)体系实现最大提取率的最佳条件。该热力学模拟确定了在200°C下进行热处理,即生成硫酸盐的理想条件为:渣料与H2SO4的质量/体积比为1:4(g/mL),处理时间为6小时。随后,分别采用水浸或氧化浸出获得PLS。实验结果表明,在90°C、固液比1:10 (g/mL) 的条件下水浸2小时,可实现97%的铌、61%的钽、62%的锆和75%的铪回收率。与此同时,采氧化剂浓度0.5 M、固液比1:10 (g/mL)、90°C下反应2小时的氧化浸出工艺,可实现81%的铌、99%的钽、98%的锆和99%的铪的回收率。两种路线浸出结果充分证实了该工艺的高效性。本研究强调了热处理、热力学建模、水分含量以及氧化剂添加在有效提取过程中的重要性,为从锡渣中有效回收具有经济价值的金属提供了可行路径。

 

Extraction of Nb, Ta, Zr and Hf from tin slags originating from cassiterite beneficiation

Abstract: Tin slag is a problematic residue with high economic value that is produced during the refining process of crude tin. Due to the highly refractory nature of these materials, the industrial extraction of the metals contained in the matrix depends on leaching with hydrofluoric acid, which poses problems in the handling and safety of materials. To minimize the effects related to the processing of these materials, a theoretical and experimental investigation was carried out to develop a process through thermal treatment, followed by aqueous or oxidative leaching to obtain a Pregnant Leach Solution (PLS) with the target metals. Here, an approach based on a thermodynamic simulation model is proposed to evaluate the optimal conditions for the maximum extraction of the Nb–Ta and Zr–Hf systems. The experimental results revealed that thermodynamic simulations allowed the identification of the ideal conditions for the formation of sulfates at 200°C, with a slag–H2SO4 ratio (g/mL) of 1:4 in a treatment time of 6 h, followed by two leaching routes. Aqueous leaching with a solid–liquid (S/L) ratio (g/mL) of 1:10 at 90°C for 2 h resulted in a recovery of 97% Nb, 61% Ta, 62% Zr, and 75% Hf. Meanwhile, oxidative leaching with a 0.5 M concentration, S/L ratio of 1:10 at 90°C for 2 h, resulted in a recovery of 81% Nb, 99% Ta, 98% Zr, and 99% Hf, confirming the efficiency of the process. This study highlights the importance of thermal treatment, thermodynamic modeling, water content, and the addition of oxidants in effective extraction, providing a pathway to optimize the recovery of economically valuable metals from tin slags.

 

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