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Huiling Zhou, Haojie Zhu, Kuan Yang, Lianmin Zhang, Sheng Lu, and Yanxin Qiao, Carbon-triggered grain boundary engineering in CoCrFeMnNi HEAs: Decoupling the role of M7C3 precipitates on passive film stability and localized corrosion resistance, Int. J. Miner. Metall. Mater., (2026). https://doi.org/10.1007/s12613-026-3372-2
Huiling Zhou, Haojie Zhu, Kuan Yang, Lianmin Zhang, Sheng Lu, and Yanxin Qiao, Carbon-triggered grain boundary engineering in CoCrFeMnNi HEAs: Decoupling the role of M7C3 precipitates on passive film stability and localized corrosion resistance, Int. J. Miner. Metall. Mater., (2026). https://doi.org/10.1007/s12613-026-3372-2
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碳诱导 CoCrFeMnNi 高熵合金晶界调控:M7C3析出相对钝化膜稳定性与局部腐蚀抗性的作用

摘要: CoCrFeMnNi高熵合金具有良好的机械性能和优异的耐腐蚀性能,成为了近年来的研究热点。CoCrFeMnNi高熵合金中添加C虽然可以提高合金的力学性能,但是会对合金的耐腐蚀性产生显著影响。本文系统研究了C含量对 CoCrFeMnNi高熵合金(HEAs)的组织演化及其在0.5 mol/L NaCl溶液中的腐蚀行为。采用X射线衍射、扫描电子显微镜和透射电子显微镜对高熵合金显微组织进行表征;利用动电位极化与电化学噪声测试探究了其腐蚀行为。添加碳元素可促使合金析出富铬M7C3碳化物,所有试验合金均会发生活性溶解行为。当碳含量达到0.5at %的临界值时,钝化膜内Cr元素占比达到峰值,合金耐蚀性能获得显著提升,腐蚀电流密度降低65%,极化电阻提升35%。该耐蚀性提升的内在机制可归因于碳诱导的晶粒细化、富铬M7C3碳化物析出,以及低载流子密度、高稳定性钝化膜的构建。电化学噪声分析结果表明,该最优碳含量可有效抑制亚稳态点蚀的萌生。

 

Carbon-triggered grain boundary engineering in CoCrFeMnNi HEAs: Decoupling the role of M7C3 precipitates on passive film stability and localized corrosion resistance

Abstract: This study uncovers a non-monotonic effect of carbon on the corrosion behavior of CoCrFeMnNiCx high-entropy alloys (HEAs) in 0.5 mol/L NaCl solution. The microstructure of the HEAs investigated using X-ray diffraction, scanning electron microscopy, and transmission electron microscope, the corrosion behaviors were investigated using potentiodynamic polarization and electrochemical noise measurements. HEAs exhibited a face-centered cubic (FCC) structure, carbon addition promoting the formation of Cr-rich M7C3 carbides. While all alloys undergo active dissolution, a critical carbon content of 0.5at% yields the highest fraction of Cr in the passive film and a significant improvement in corrosion resistance. This is evidenced by 65% reduction in corrosion current density and 35% increase in polarization resistance. The enhancement is mechanistically linked to carbon-induced grain refinement, formation of Cr-rich M7C3 carbides, and the development of a more stable passive film with reduced charge carrier density. Electrochemical noise analysis confirms a suppression of metastable pitting events at the optimal carbon level.

 

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