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Shichao Wu, Zhangpeng Li, Bo Li, Yonggang Wei, Haipei Zhang, Haoyuan Xu, Shuang Shao, and Jue Kou, A study on direct reduction–magnetic separation for dephosphorization of pre-concentrated high-phosphorus iron ore, Int. J. Miner. Metall. Mater., (2026). https://doi.org/10.1007/s12613-026-3387-8
Shichao Wu, Zhangpeng Li, Bo Li, Yonggang Wei, Haipei Zhang, Haoyuan Xu, Shuang Shao, and Jue Kou, A study on direct reduction–magnetic separation for dephosphorization of pre-concentrated high-phosphorus iron ore, Int. J. Miner. Metall. Mater., (2026). https://doi.org/10.1007/s12613-026-3387-8
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预富集高磷铁矿直接还原-磁选脱磷研究

摘要: 现有的研究聚焦于磷以磷灰石形式赋存的高磷铁矿(HPIO),磷灰石在直接还原过程的反应路径已被查清,然而,关于铁氧化物自身含磷的研究较为有限,且这些铁矿物在还原过程中与磷的转化行为尚未被充分研究。本文详细研究了铁矿物中的磷在直接还原-磁选(DRMSP)过程中的脱磷规律,并采用FactSage软件、X射线衍射仪(XRD)、X射线光电子能谱仪(XPS)、扫描电子显微镜以及能谱仪(SEM-EDS)揭示了铁矿物中磷的反应机制以及铁还原与磷转化之间的内在关系。结果表明,在秸秆炭用量10%,还原温度1200°C和还原时间70 min的协同条件下,获得了铁品位94.79wt%、铁回收率75.07%、磷含量0.09wt%,脱磷率达90.56%的直接还原铁(DRI)。机理分析证实,磁铁矿和赤铁矿还原为浮氏体时,铁矿物中的磷与方解石反应生成磷灰石。游离的二氧化硅决定磷灰石的还原,铁橄榄石的形成消耗了游离二氧化硅,抑制了磷灰石的还原;相反,铁橄榄石还原释放出游离二氧化硅,促进了磷灰石的还原,生成的单质磷与金属铁反应形成铁磷合金。

 

A study on direct reduction–magnetic separation for dephosphorization of pre-concentrated high-phosphorus iron ore

Abstract: Current research predominantly focuses on high-phosphorus iron ore (HPIO), where phosphorus mainly exists in the form of apatite. The reaction pathways of apatite during direct reduction have been elucidated. However, studies on phosphorus-bearing minerals within iron oxides themselves remain limited, and the transformation behavior of phosphorus associated with these iron minerals during reduction is not well understood. This study investigated the removal behavior of phosphorus within iron minerals during a direct reduction followed by magnetic separation process (DRMSP). FactSage software, X-ray diffraction (XRD), X-ray photoelectron spectrometer (XPS), and scanning electron microscopy coupled with energy dispersive spectroscopy (SEM–EDS) were employed to elucidate the reaction mechanisms of phosphorus within iron minerals and the intrinsic relationship between iron reduction and phosphorus transformation. The results demonstrated that under the condition of 10wt% straw-derived biochar usage and reduction at 1200°C for 70 min, direct reduced iron (DRI) was obtained with an iron grade of 94.79wt%, iron recovery of 75.07%, phosphorus content of 0.09wt%, and phosphorus removal rate of 90.56%. Mechanism analysis confirmed that phosphorus within the iron minerals reacted with calcite to form apatite during the reduction of magnetite and hematite to wustite. The reduction of apatite was governed by the availability of free silica. The formation of fayalite consumed free silica, inhibiting the reduction of apatite. Conversely, the reduction of fayalite released free silica, which promoted the reduction of apatite. The elemental phosphorus generated then reacted with metallic iron to form an iron–phosphorus alloy.

 

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