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Mehran Zare, Kaustubh Kishore Rane, Behzad Niroumand, Omid Ghaderi, Swaroop Kumar Behera, Chanyeop Park, L.G. Salamanca-Riba, and Pradeep K. Rohatgi, On advanced casting methods for synthesis and improvement of microstructural and mechanical properties of graphene reinforced light metal matrix composites, Int. J. Miner. Metall. Mater., (2026). https://doi.org/10.1007/s12613-026-3388-7
Mehran Zare, Kaustubh Kishore Rane, Behzad Niroumand, Omid Ghaderi, Swaroop Kumar Behera, Chanyeop Park, L.G. Salamanca-Riba, and Pradeep K. Rohatgi, On advanced casting methods for synthesis and improvement of microstructural and mechanical properties of graphene reinforced light metal matrix composites, Int. J. Miner. Metall. Mater., (2026). https://doi.org/10.1007/s12613-026-3388-7
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石墨烯增强轻金属基复合材料先进铸造法制备及其微观结构与力学性能优化研究

摘要: 石墨烯纳米片(GNP)增强金属基复合材料(MMCs)是一类具有开创性的轻质结构材料,兼具优异的强度、韧性和多功能性,对下一代工程应用至关重要。石墨烯赋予的卓越性能可显著提升铝、镁等轻质合金的综合性能。本综述首先探讨了GNP非原位引入金属基体的方式,以及工艺参数、体积分数和基体材料等因素对合金凝固行为和力学性能的影响规律;随后,重点介绍了两种新兴的原位制备策略,即采用电辅助加工(EAP)在金属熔体中合成石墨烯的Covetic工艺,以及在镁合金熔体中通过CO2鼓泡形成碳-金属(C-M)键的方法。综述特别关注了C-M键的形成机制、GNP的分散难题以及金属基体与石墨烯之间的界面结合问题。最后,本文强调了石墨烯增强MMCs在多个工业领域的应用潜力,并指出了当前制约其工艺规模化推广的主要障碍。

 

On advanced casting methods for synthesis and improvement of microstructural and mechanical properties of graphene reinforced light metal matrix composites

Abstract: Graphene nanoplatelet (GNP)-reinforced metal matrix composites (MMCs) represent a groundbreaking group of lightweight structural materials, offering exceptional combinations of strength, toughness, and multifunctionality that are critical for next-generation applications. Graphene imparts exceptional properties that significantly enhance the performance of lightweight alloys such as aluminum and magnesium. The review first examines the ex-situ incorporation of GNPs into metal matrices and their effects on alloy solidification and mechanical properties based on process parameters, volume fraction, and matrix material. It then highlights two emerging in-situ strategies, including the Covetic process, which employs electrically assisted processing (EAP) to synthesize graphene within metallic melts, and CO2 bubbling in magnesium alloys to form carbon-metal (C-M) bonds. Particular emphasis is placed on mechanisms of C-M bonding, dispersion challenges, and interfacial bonding between the metallic matrices and graphene. This review emphasizes the potential of graphene-reinforced MMCs across industries and identifies the persistent barriers to process upscaling.

 

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