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Zhengbiao Hu, Changhe Li, Xingrun Chen, Lili Jiang, Xingmin Guo, Jianfa Jing, Xiaodong Chen, Jun Zhu, and Tingting Lu, Integrated mechanism–data driven model for endpoint carbon prediction in converter processes, Int. J. Miner. Metall. Mater., (2026). https://doi.org/10.1007/s12613-026-3392-y
Zhengbiao Hu, Changhe Li, Xingrun Chen, Lili Jiang, Xingmin Guo, Jianfa Jing, Xiaodong Chen, Jun Zhu, and Tingting Lu, Integrated mechanism–data driven model for endpoint carbon prediction in converter processes, Int. J. Miner. Metall. Mater., (2026). https://doi.org/10.1007/s12613-026-3392-y
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机理与数据双驱动的转炉终点碳含量预测模型

摘要: 转炉炼钢终点碳含量准确预测是提升炼钢过程控制水平、降本增效及推动炼钢智能化发展的关键技术之一。然而,传统的预测模型通常面临机理参数获取困难和可解释性较差等问题。为此,本研究提出了一种融合机理建模与数据驱动方法的转炉终点碳含量预测混合模型。首先,通过遗传算法对机理模型的不可测参数进行寻优,以提高其对转炉冶炼过程的有效表征。随后,通过与随机森林模型进行非线性耦合,以构建机理–数据融合的混合框架。最后,通过S炼钢厂实际生产数据验证表明,机理与数据融合的混合模型命中率优于传统的机理模型和数据驱动模型。在(−0.01%,0.01%)误差区间内命中率达到了84.4%,在(−0.02%,0.02%)误差区间内命中率达到了98.8%;平均绝对误差(MAE)和均方根误差(RMSE)分别为5.70‰和7.27‰。研究结果表明,所构建的混合模型在保持较强机理可解释性的同时,实现了较高的预测精度和鲁棒性,为转炉炼钢终点控制及智能优化提供一种新方法。

 

Integrated mechanism–data driven model for endpoint carbon prediction in converter processes

Abstract: Accurate prediction of endpoint carbon content in converter steelmaking is a key technology for enhancing process control, reducing costs, improving efficiency, and advancing intelligent steelmaking. However, traditional prediction models often suffer from challenges such as difficulty in obtaining mechanism parameters and limited interpretability. To address these issues, this study proposes a hybrid model (HM) for predicting endpoint carbon content that integrates both mechanism-based modeling and data-driven methods. First, the parameters of the mechanism model (MM) are optimized using a genetic algorithm (GA) to improve its effective representation of the converter smelting process. Subsequently, a nonlinear coupling between the optimized MM and a random forest (RF) model is established to construct the hybrid mechanism–data fusion framework. Validation using actual production data from S Steel Plant demonstrates that the HM outperforms traditional mechanism-based and purely data-driven models. Within the error intervals of (−0.01%, 0.01%) and (−0.02%, 0.02%), the hit rates reached 84.4% and 98.8%, respectively. The mean absolute error (MAE) and root mean squared error (RMSE) were 5.70wt‰ and 7.27wt‰, respectively. The results indicate that the proposed HM achieves high prediction accuracy and robustness while maintaining strong mechanistic interpretability, offering a promising approach for endpoint control and intelligent optimization in converter steelmaking.

 

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