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Haoyan Lü, Xiaoxiao Cao, Hideki Shimada, Takashi Sasaoka, and Akihiro Hamanaka, Coupled effects of sodium lignosulfonate and water-to-binder mass ratio on rheology, strength and microstructure of high-volume fly ash cemented paste backfill, Int. J. Miner. Metall. Mater., (2026). https://doi.org/10.1007/s12613-026-3467-9
Haoyan Lü, Xiaoxiao Cao, Hideki Shimada, Takashi Sasaoka, and Akihiro Hamanaka, Coupled effects of sodium lignosulfonate and water-to-binder mass ratio on rheology, strength and microstructure of high-volume fly ash cemented paste backfill, Int. J. Miner. Metall. Mater., (2026). https://doi.org/10.1007/s12613-026-3467-9
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木质素磺酸钠与水胶比对高掺量粉煤灰胶结膏体充填材料流变、强度及微观结构的耦合作用

摘要: 高掺量粉煤灰胶凝材料是绿色矿山胶结膏体充填中的重要低碳材料体系,但其性能对配合比参数高度敏感。水胶质量比和木质素磺酸钠掺量共同影响浆体的流动性、泵送稳定性、强度发展和微观结构演化,但二者在富火山灰反应体系中的耦合机制仍不明确。本文制备了不同木质素磺酸钠掺量(0–0.9wt%)和水胶比(0.5–0.8)的高掺量粉煤灰胶结膏体材料,并通过流变测试、无侧限抗压强度测试、Zeta电位测试、压汞测试和X射线衍射分析等方法,系统研究其新拌性能、力学性能和微观结构演化规律。结果表明,随着木质素磺酸钠掺量从0增加至0.9wt%,体系负Zeta电位绝对值由11.88 mV增加至27.08 mV,说明颗粒间静电排斥作用显著增强。该界面电性调控作用明显降低了屈服应力,并使水胶比为0.5时的相对触变指数由14.99%降低至7.88%(0.3wt%木质素磺酸钠),表明浆体结构稳定性得到改善。木质素磺酸钠对28 d抗压强度的影响呈非单调变化,其中0.3wt%掺量下强度达到最大值35.72 MPa。压汞结果表明,适量木质素磺酸钠可使主孔径由有害孔区间(约284 nm)细化至较优孔径范围(183 nm);X射线衍射结果进一步表明,适量木质素磺酸钠有助于促进氢氧化钙消耗和火山灰反应。研究结果表明,木质素磺酸钠在高掺量粉煤灰胶结体系中具有双重作用:一方面作为物理分散剂改善颗粒堆积和浆体流变稳定性,另一方面作为化学调控剂影响水化动力学和后期结构形成。本文可为绿色矿山胶结膏体充填材料的性能化设计和智能泵送控制提供理论依据。

 

Coupled effects of sodium lignosulfonate and water-to-binder mass ratio on rheology, strength and microstructure of high-volume fly ash cemented paste backfill

Abstract: High-volume fly ash (HVFA) binders are widely utilized as a mature method for cemented paste backfill in green mining, yet their performance remains highly sensitive to mix design. The fundamental coupling mechanism between the water-to-binder mass ratio (W/B) and sodium lignosulfonate (SL) content in pozzolan-rich HVFA systems remains insufficiently understood. In this study, HVFA pastes with varying SL contents (0–0.9wt%) and W/B ratios (0.5–0.8) were characterized via rheometry, unconfined compressive strength (UCS) tests, and microstructural analyses, including zeta potential measurements. Results indicated that the absolute zeta potential magnitude increased from 11.88 to 27.08 mV as SL dosage rose from 0 to 0.9wt%, providing direct evidence for enhanced electrostatic repulsion. This surface modification significantly reduced yield stress and decreased the Relative Thixotropic Index (RTI) from 14.99% to 7.88% at a W/B of 0.5 with 0.3wt% SL. The effect of SL on 28-d UCS was non-monotonic, peaking at 35.72 MPa with 0.3wt% SL. The mercury intrusion porosimetry (MIP) analysis revealed a primary pore diameter shift from the harmful range (~284 nm) to the refined range (183 nm), while X-ray diffraction (XRD) analysis confirmed enhanced calcium hydroxide consumption via pozzolanic reactions. The findings elucidate the dual role of SL as a physical dispersant optimizing particle packing and a chemical modulator governing hydration kinetics. These quantitative relationships provide a scientific basis for the performance-based design and intelligent pumping control of HVFA binders.

 

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