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Jiangyu Wu, Wenyu Zhang, Yiming Wang, Feng Ju, Hai Pu, Evgenii Riabokon, Mikhail Guzev, Qian Yin, Dan Ma, and Hao Zhang, Effect of composite alkali activator proportion on macroscopic and microscopic properties of gangue cemented rockfill: Experiments and molecular dynamic modelling, Int. J. Miner. Metall. Mater., (2025). https://doi.org/10.1007/s12613-025-3140-8
Jiangyu Wu, Wenyu Zhang, Yiming Wang, Feng Ju, Hai Pu, Evgenii Riabokon, Mikhail Guzev, Qian Yin, Dan Ma, and Hao Zhang, Effect of composite alkali activator proportion on macroscopic and microscopic properties of gangue cemented rockfill: Experiments and molecular dynamic modelling, Int. J. Miner. Metall. Mater., (2025). https://doi.org/10.1007/s12613-025-3140-8
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复合碱激发矸石胶结充填体宏微观特性:试验与分子动力学模拟

摘要: 胶结充填开采技术利用矸石胶结充填材料置换煤柱,显著降低煤炭资源损失,同时促进矿山废物源头减量减害。矸石胶结充填材料在上覆岩层长时作用下极易损伤劣化,实现低成本、低碳约束下高固废占比胶结充填材料性能强化仍面临严峻挑战。本文以碱激发矸石增强胶结充填材料为切入点,以碱激发矸石替代降低水泥用量实现双碳路径为导向,综合采用力学压缩、微观扫描、压汞、X射线衍射和热重试验,系统研究了复合碱激发剂配比对胶结充填体抗压强度、微观结构和物相组成的影响规律;构建了胶凝产物的分子模型,探索了拉伸荷载下成核分子结构的断裂演化特征。结果表明:胶结充填体抗压强度随碱激发剂配比呈先增后减趋势,碱激发剂最优配比为1:2,3d强度提升可达31.25%;该配比通过增强煤矸石火山灰效应,促进更多氢氧化钙消耗及胶凝产物生成,实现微观结构致密化;激发剂配比诱导C-S-H分子模型中钙离子被钠离子取代,当12%钙离子被取代时,硅氧链层间粘附力增强,有利于层间应力传递。研究表明优化碱激发剂配比及方法是提升矸石胶结充填材料性能、降低水泥依赖并实现固废高效利用的关键策略。

 

Effect of composite alkali activator proportion on macroscopic and microscopic properties of gangue cemented rockfill: Experiments and molecular dynamic modelling

Abstract: Using cemented rockfill to replace coal pillars offers an effective solution for reducing solid waste while ensuring the safety of gob-side entries. However, achieving the balance among low cost, high waste recycling rates, and adequate strength remains a significant challenge for cemented rockfill. This study used a composite alkali activator to activate gangue cemented rockfill. The compressive strength, scanning electron microscopy, energy dispersive spectrometer, mercury intrusion porosimetry, X-ray diffraction, and thermogravimetric tests were carried out to investigate the effect of the composite alkali activator proportion on the compressive strength, microstructure, and composition of the cemented rockfill. The calcium silicate hydrate (C–S–H) molecular model of cemented rockfill was constructed to explore the fracture evolution of the nucleated molecular structure under tension. The results show that compressive strength initially increased and then decreased with the activator proportion, the optimal activator proportion of 1:2 resulted in a 31.25% increase in strength at 3 d. This reasonable activator proportion strengthens the pozzolanic effect of gangue, and consumes more calcium hydroxide to inhibit its agglomeration, ultimately achieving the densification of microstructure. The activator proportion inevitably substitutes calcium ions with sodium ions in the C–S–H molecular model. The 12% substitution of calcium ions increases the adhesion between silicon chain layers, which is beneficial to the interlayer stress transfer. This work proposes a method for preparing low-cost cemented rockfill from alkali-activated gangue, which can be used for solid waste recycling and reducing cement consumption to achieve low-carbon goals.

 

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