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Jianliang Zhang, Sijia Duan, Cuiliu Zhang, Runsheng Xu, Ternovykh Aleksei, Johannes Schenk, and Yunjian Zhao, Numerical analysis of carrier gas characteristic effects on flow dynamics and combustion efficiency in natural gas and pulverized coal injection, Int. J. Miner. Metall. Mater., (2025). https://doi.org/10.1007/s12613-025-3124-8
Jianliang Zhang, Sijia Duan, Cuiliu Zhang, Runsheng Xu, Ternovykh Aleksei, Johannes Schenk, and Yunjian Zhao, Numerical analysis of carrier gas characteristic effects on flow dynamics and combustion efficiency in natural gas and pulverized coal injection, Int. J. Miner. Metall. Mater., (2025). https://doi.org/10.1007/s12613-025-3124-8
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天然气和煤粉喷吹中载气特性对流动动力学及燃烧效率影响的数值分析

摘要: 在全球碳减排的大背景下,将天然气和煤粉混合喷入高炉这一技术具有可观的发展前景。载气与煤共经煤枪喷入风口,其特性影响风口内流动及煤燃烧效率,故研究高炉下部混烧时载气特性变化至关重要。本文采用数值模拟的方法,对比分析了俄罗斯高炉风口回旋区天然气和煤粉混合喷吹时,载气特性(体积、成分、温度)对风口回旋区热态、气体成分和煤粉燃尽的影响。首先分析了以N2为载气时载气体积的影响,模拟结果表明,将载气体积从4000减少到2000 m3/h,风口平均温度从1947.42上升到1963.30 K。较低的载气量导致挥发物的更快生成和更快消耗,同时也对应于较高的CO和H2摩尔分数。提高载气温度有助于提高煤粉燃尽率。载气温度每升高20 K,风口回旋区内平均温度升高20.6 K,促进了挥发份的释放和燃烧,但载气温度从373升高到393 K仅导致1.16%的燃尽变化。考虑到煤粉的输送特性,建议载气温度保持在373 K左右,以获得最佳性能。值得注意的是,当使用空气作为载气时,煤粉的燃尽率比N2作为载气时提高了2.69%。

 

Numerical analysis of carrier gas characteristic effects on flow dynamics and combustion efficiency in natural gas and pulverized coal injection

Abstract: The mixing injection of natural gas and pulverized coal into the blast furnaces shows a promising technological approach in the context of global carbon reduction initiatives. Carrier gas and coal pass through the air inlet of coal lance, and the characteristics of carrier gas affect the flow in the air inlet and the combustion efficiency of coal, so it is very important to study the change of carrier gas characteristics in the lower part of blast furnace. By means of numerical simulation, the influence of carrier gas characteristics (injection rate, composition, and temperature) on the mixed combustion of natural gas (NG) and pulverized coal in the tuyere raceway of Russian blast furnace was analyzed. When N2 is used as carrier gas, the injection rate of carrier gas is reduced from 4000 to 2000 m3/h, the average tuyere temperature is increased (1947.42 to 1963.30 K), the mole fractions of CO and H2 are increased, and the burnout rate of pulverized coal is decreased. Increasing the carrier gas temperature is helpful to improve the burnout of pulverized coal. For every 20 K increase of carrier gas temperature, the average temperature in the raceway increases by 20.6 K, which promotes the release and combustion of volatiles, but the increase of carrier gas temperature from 373 to 393 K only leads to 1.16% burnout change. Considering the transportation characteristics of pulverized coal, it is suggested that the carrier gas temperature should be kept at about 373 K to obtain the best performance. It is worth noting that when air is used as carrier gas, the burnout rate of pulverized coal is increased by 2.69% compared with N2.

 

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