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Development of grain boundary allotriomorphic ferrite/granular bainite duplex steel

Pingguang Xu, Bingzhe Bai, Hongsheng Fang, Zhenjia Wang, Jianping Wang, Yongkun Pan

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Pingguang Xu, Bingzhe Bai, Hongsheng Fang, Zhenjia Wang, Jianping Wang, and Yongkun Pan, Development of grain boundary allotriomorphic ferrite/granular bainite duplex steel, J. Univ. Sci. Technol. Beijing , 10(2003), No. 2, pp.39-44.
Pingguang Xu, Bingzhe Bai, Hongsheng Fang, Zhenjia Wang, Jianping Wang, and Yongkun Pan, Development of grain boundary allotriomorphic ferrite/granular bainite duplex steel, J. Univ. Sci. Technol. Beijing , 10(2003), No. 2, pp.39-44.
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Materials

Development of grain boundary allotriomorphic ferrite/granular bainite duplex steel

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    Pingguang Xu E-mail: xupg98@mails.tsinghua.edu.cn

A new hot-rolled low alloy high strength steel with grain boundary allotriomorphic ferrite/granular bainite duplex micro-structure has been developed through novel microstructure and alloying designs without any noble metal elements such as nickel and molybdenum. Its as-rolled microstructure and mechanical properties, fatigue crack propagation behavior compared with single granular bainitic steel as well as continuous cooling transformation, were investigated in detail. The measured result of CCT (continuous cooling transformation) curve shows that such duplex microstructure can be easily obtained within a wide air-cooling rate range. More importantly, this duplex microstructure has much better combination of toughness and strength than the single granular bainite microstructure. It is found that the grain boundary allotriomorphic ferrite in this duplex microstructure can blunt the mi-crocrack tip, cause fatigue crack propagation route branching and curving, and thus it increases the resistance to fatigue crack propa-gation, improves steel toughness. The mechanical properties of the above commercial duplex steel plates have achieved or exceeded 870 MPa ultimate tensile strength, 570 MPa yield strength, 18% elongation and 34 J Charpy V-notch impact energy at -40℃,showing good development potential.

 

Materials

Development of grain boundary allotriomorphic ferrite/granular bainite duplex steel

Author Affilications
  • Received: 19 January 2002;
A new hot-rolled low alloy high strength steel with grain boundary allotriomorphic ferrite/granular bainite duplex micro-structure has been developed through novel microstructure and alloying designs without any noble metal elements such as nickel and molybdenum. Its as-rolled microstructure and mechanical properties, fatigue crack propagation behavior compared with single granular bainitic steel as well as continuous cooling transformation, were investigated in detail. The measured result of CCT (continuous cooling transformation) curve shows that such duplex microstructure can be easily obtained within a wide air-cooling rate range. More importantly, this duplex microstructure has much better combination of toughness and strength than the single granular bainite microstructure. It is found that the grain boundary allotriomorphic ferrite in this duplex microstructure can blunt the mi-crocrack tip, cause fatigue crack propagation route branching and curving, and thus it increases the resistance to fatigue crack propa-gation, improves steel toughness. The mechanical properties of the above commercial duplex steel plates have achieved or exceeded 870 MPa ultimate tensile strength, 570 MPa yield strength, 18% elongation and 34 J Charpy V-notch impact energy at -40℃,showing good development potential.

 

  • In recent years, with the continuous development of the social economy, the environmental problems on Earth have become increasingly serious, particularly the pollution of water resources [1]. Severe shortage of water resources is occurring in most parts of the world because of climate change and poor water resource management. Thus, water resource recycling, purification, and reuse technologies have attracted considerable attention. As a kind of photocatalyst [23], semiconductor materials can effectively degrade wastewater by completely transforming organic pollutants into H2O and CO2 [46]. Compared with many other semiconductor materials, ZnO has the advantages of nontoxicity, high electron mobility, high efficiency, and low cost [79]. However, ZnO, as a photocatalyst, also has some inherent limitations, such as rapid recombination of photogenerated carriers, wide bandgap (3.37 eV), low solar energy utilization, and vulnerability to photo etching [1011]. To improve the photocatalytic performance of ZnO, scientists have conducted a number of material development studies, such as coupling with noble metal ions [1213], combining with semiconductor materials [1415], and doping with nonmetals [1617].

    Evidently, exposing the active crystal faces of ZnO is also a good method to improve its photocatalytic performance. Photocatalytic performance is closely related to the electronic structure of the surface of the photocatalyst because photocatalytic reactions occur on the surface of the photocatalyst and other reactants [1819]. According to scientists, exposure of the active crystal faces of ZnO has important effects on its photocatalytic properties [2021]. Scientists have also proven that the (0001) crystal plane of ZnO is an important active crystal plane and has a significant relationship with its photocatalytic properties [22]. Exposure of the (0001) crystal plane of ZnO to different reaction conditions has become the main direction of research. Therefore, selecting the growth direction of ZnO to expose more of its (0001) crystal planes is one of the keys to increase its catalytic activity [23]. At the same time, scientists have introduced the concept of interface defects to improve the solar energy utilization of pure ZnO. The formation of defects at the conduction band (CB) of ZnO without introducing other elements provides an effective method for visible light catalysis [7, 24]. The most important influencing factor is the oxygen vacancy defect on the surface of ZnO. Notably, the oxygen vacancy defect on the surface of ZnO can narrow the bandgap of ZnO and make it respond under visible light [24]. The visible light catalytic process is largely dependent on the surface properties of ZnO [2526]. In the photocatalytic process, the surface defects of ZnO can capture and transfer electrons to the surface of the semiconductor, thereby improving the separation efficiency of photogenerated electrons and holes [27]. A previous investigation determined that the photocatalytic performance of pure ZnO depends mainly on the type and density of surface defects [28]. Therefore, the construction of a large specific surface area of ZnO photocatalyst increases the concentration of surface defects, thus improving the visible light catalytic activity [29].

    In this study, ZnO is synthesized through a simple solvothermal method. The solvothermal method can easily control the morphology of ZnO. The morphology of the special mosaic structure ZnO is controlled by changing the amount of citric acid (CA) added. The effect of different amounts of CA on the special morphology of ZnO is examined. In addition, exposure of the active crystal face of ZnO can increase its photocatalytic activity. The (0001) active crystal faces of ZnO can be exposed by changing the amount of CA added. Similarly, the surface oxygen vacancies of ZnO can narrow the bandgap of ZnO. Moreover, a large specific surface area can increase the concentration of surface defects, thereby increasing the visible light catalytic performance of pure ZnO. A battery of characterization methods are used to investigate the morphology of ZnO. The photocatalytic properties of the ZnO sample are also tested through the degradation of rhodamine B (RhB).

    Zinc acetate ((CH3COO)2Zn·2H2O) and citric acid monohydrate (C6H8O7) were purchased from Sinopharm Chemical Reagent Co. Ltd., China. Absolute ethanol (C2H5OH) was purchased from Tianjin Fuyu Chemical Co. Ltd., China. All chemicals used in this work were of analytical grade and used as received without further purification. Distilled water was used throughout the experiment.

    First, 0.329 g (CH3COO)2Zn·2H2O was added to 30 mL absolute ethanol solution and stirred until completely dissolved. Then, 0.025 g C6H8O7 was weighed, added to the solution, and stirred continuously. The mixed solution was stirred for 30 min and then transferred to a Teflon-lined reaction vessel. The reaction vessel was closed and kept for 4 h at 160°C. After cooling to normal temperature, the sample was suction filtered, washed, and dried to obtain the desired product. Under the same conditions, the amount of CA added was adjusted to obtain different products.

    The photocatalytic performance of ZnO was measured through the decomposition of RhB, which was used as the target pollutant. First, 0.1 g of the sample was dispersed in 100 mL RhB solution at room temperature. Then, the mixed solution was stirred continuously in the dark (1 h) to achieve adsorption equilibrium on the surface of the catalyst. Subsequently, a certain amount of the solution was aspirated into the test tube every 10 min. Finally, a given mass of supernatant was measured using a UV–Vis spectrophotometer.

    X-ray diffractometer (Bruker D8, Cu Kα radiation, λ = 0.1540562 nm), environmental scanning electron microscope (SEM, Hitachi S-4800), field emission high-resolution transmission electron microscope (HRTEM, JEM-2100F), UV–Vis spectrophotometer (DRS, Shimadzu UV-3600), and specific surface area aperture analyzer (GeminiV2380) were the instruments used in this study.

    ZnO synthesized with different amounts of CA added was measured through X-ray diffraction (XRD). From Fig. 1, the distinguishable peaks at 31.7°, 34.4°, 36.3°, 47.6°, 56.5°, 62.9°, and 67.9° corresponded to the (100), (002), (101), (102), (110), (103), and (112) planes of hexagonal wurtzite ZnO (JCPDS No. 36-1451). In addition, no other diffraction peaks were detected in the XRD patterns. The narrow-tip peaks confirmed that the samples exhibited good crystallinity. When a large amount of CA was added, the crystallization of ZnO would be reduced; thus, the peak strength would be reduced.

    Figure  1.  XRD patterns of ZnO synthesized with different amounts of CA added: (a) 0.000 g CA; (b) 0.010 g CA; (c) 0.025 g CA; (d) 0.050 g CA; (e) 0.075 g CA; (f) 0.100 g CA.

    The morphology of the synthesized ZnO was investigated by SEM characterization. Fig. 2 shows the SEM images of ZnO when the amount of CA added is 0.025 g. As shown in Fig. 2, when CA was used as an additive, the morphology of the resulting product was a ZnO micro/nanosphere. ZnO micro/nanospheres had a diameter of approximately 2 μm. The surface of the sphere had a number of nanosheets embedded in it, which formed its special structure. The thickness of the nanosheets was approximately several tens of nanometers. Figs. 2(c) and 2(d) show that the nanosheets were uniformly dispersed on the surface of the ZnO sphere, thus increasing the specific surface area of ZnO. In addition, the active crystal face of each nanosheet was exposed on the surface of the sphere, which enhanced the photocatalytic activity of ZnO [30].

    Figure  2.  SEM images of a ZnO sample synthesized by the addition of 0.025 g CA.

    ZnO micro/nanospheres with different morphologies were obtained when different amounts of CA were added. As shown in Figs. 3(a) and 3(b), when the amount of CA added was 0.010 g, the ZnO micro/nanopellets were clustered together. The diameter of the ZnO spheres was approximately 50 nm. In addition, the surface of the sphere was smooth, indicating that ZnO nanosheet was not formed. This finding can be attributed to the small amount of CA added. Because of its dense distribution, ZnO nanospheres had a relatively small specific surface area. When the amount of CA added was 0.050 g, the shape of the ZnO sphere changed. The morphology of ZnO became an irregular aggregate morphology. The surface of ZnO was covered with nanosheets, and ZnO spheres with irregular aggregate morphology were clustered together. Therefore, secondary crystalline nanospheres could not be formed because of excessive or inadequate amount of additive. The addition of CA had a significant influence on the structure and morphology of ZnO.

    Figure  3.  SEM images of ZnO samples with (a, b) 0.010 g CA and (c, d) 0.050 g CA added.

    HRTEM was further used to verify the structure of ZnO when the amount of CA added was 0.025 g. As shown in Fig. 4(a), ZnO had a special spherical shape, consistent with those displayed in the SEM images (Fig. 2). The flakes scattered around the ZnO microspheres were flaky ZnO detached from the ZnO microspheres during the grinding process. The selected area electron diffraction (SAED) image (inset in Fig. 4(a)) showed a polycrystalline structure. The reason for this finding was that the selected area exhibited a plurality of single crystals overlapping each other. Figs. 4(b) and 4(c) illustrate the partially enlarged views of the periphery of ZnO micro/nanosphere and the lattice fringe, respectively. Fig. 4(c) shows a plurality of consecutive lattice fringes representing the (10ˉ10) crystal planes of ZnO. Therefore, the (0001) active crystal planes perpendicular to these consecutive lattice fringes were exposed. The results of HRTEM and SAED indicated that preferential growth units of the sample existed along other axis directions, which resulted in the formation of ZnO with the exposure of the (0001) surface.

    Figure  4.  (a, b) TEM and (c) HRTEM images of ZnO with the addition of 0.025 g CA. Inset in (a) shows the SAED image of 0.025 g CA.

    On the basis of the observation and analysis of the SEM and HRTEM images, the growth mechanism of ZnO nanostructures is shown in Fig. 5. First, on the basis of the chemical reaction kinetics, under the appropriate conditions and with the greater degree of supersaturation, the nucleation rate of the grains is significantly higher than its growth rate. Therefore, ZnO micro/nanospheres are rapidly formed [3132]. The diffused Zn2+ ion forms a chelate with the citrate ion in the solution [33]. The two main forms of Zn2+ in solution are growth unit (Zn(OH)24) and chelate (Zn(CA)102). The chelate is deposited on the (0001) crystal plane of ZnO. Because of the electrostatic repulsion of the same charge, the crystal growth unit is deposited on the other crystal surfaces. Consequently, the growth rate of the (0001) crystal plane of ZnO is lower than those of other crystal planes. The resulting sheet-like ZnO is embedded in the surface of the initially formed ZnO sphere [34]. Because of secondary crystallization, the active crystal surface of ZnO is exposed, which improves the photocatalytic activity of ZnO.

    Figure  5.  Diagram of the growth mechanism of ZnO nanostructures.

    The X-ray photoelectron spectroscopy (XPS) spectra of ZnO with the addition of 0.025 g CA were recorded, as shown in Fig. 6. The sample clearly consisted of Zn and O. As shown in Fig. 6(a), the peaks at 1020.68 and 1043.82 eV correspond to the Zn 2p3/2 and Zn 2p1/2 peaks, respectively. As shown in Fig. 6(b), the peak at 528.79 eV corresponds to the Zn–O bond, and the peak at 531.32 eV is attributed to the H–O bond in the H2O molecule on the surface of the sample.

    Figure  6.  High-resolution XPS spectra of ZnO with the addition of 0.025 g CA: (a) Zn; (b) O.

    The specific surface area of ZnO synthesized with different amounts of CA added was measured using the N2 adsorption–desorption isotherms obtained by the Brunauer–Emmett–Teller (BET) method (Fig. 7(a)). The isotherms of the samples exhibited typical type IV curves, which represented the characteristics of the mesoporous structure. The BET surface areas of ZnO synthesized with different amounts of CA added were 19.94, 21.03, 60.88, 53.28, 43.63, and 43.39 m2·g−1, as shown in Table 1. Notably, the specific surface area of the synthesized ZnO was the largest when the amount of CA added was 0.025 g. Without the addition of CA, the ZnO sample was formed by dense spherical particles. When CA is added, a mosaic structure ZnO with a secondary crystal structure is formed, which increases the number of holes, thereby increasing the specific surface area. Thus, the specific surface area of ZnO was increased by controlling the amount of CA added, which in turn increased the number of photocatalytic active sites and enhanced the photocatalytic activity. Similarly, a large specific surface area could improve the density of defects on the surface of ZnO, thereby improving the visible light catalytic activity of ZnO [29]. The pore size distribution chart (inset in Fig. 7(a)) shows that the pore size range of ZnO was 2–55 nm. When the amount of CA added was 0.025 g, the pore volume of the sample was the largest.

    Figure  7.  (a) N2 adsorption–desorption isotherms and (b) UV–Vis diffuse reflectance spectra of the ZnO synthesized with different amounts of CA added. Inset in (a) corresponds the pore size distribution curves of the ZnO samples (P—Pressure of the gas in equilibrium at adsorption temperature; P0—Saturated vapor pressure of gas at adsorption temperature).
    Table  1.  BET surface areas of ZnO synthesized with different amounts of CA added
    Amount of CA / gBET surface area / (m2·g−1)
    0.00019.94
    0.01021.03
    0.02560.88
    0.05053.28
    0.07543.63
    0.10043.39
    下载: 导出CSV 
    | 显示表格

    The optical properties of ZnO synthesized with different amounts of CA added were observed from the UV–Vis diffuse reflectance spectra. The absorption of ZnO was high in the UV range because of electronic transitions (Fig. 7(b)). As shown in the figure, the critical peak of ZnO appeared at approximately 400 nm. The position of the critical peak of ZnO was shifted to different extents because of the difference in the amount of CA added. The reason for this finding was that the oxygen vacancy defect on the surface of ZnO can narrow the bandgap of ZnO [24]. As shown, when the amount of CA added was 0.025 g, the absorption of ZnO in the visible range was the highest. The enhancement of optical absorption was due to the increase in the number of defect sites in the crystal structure of the catalyst, which could inhibit carrier recombination and improve the photocatalytic activity of the catalyst [3536].

    The photocatalytic performance of ZnO synthesized with different amounts of CA added was measured through the degradation of RhB under ultraviolet light and visible light irradiation. As shown in Fig. 8(a), the absorption value of RhB at the maximum absorption peak (λ = 554 nm) gradually decreased with the increase in light duration. In addition, different amounts of CA added to ZnO had different degradation rates for RhB. When the amount of CA added was 0.025 g, the degradation rate of ZnO for RhB was the highest. The degradation efficiency of ZnO for RhB with the addition of 0.025 g CA reached 99.6% when the degradation time was 1 h. Therefore, the assumption was made that RhB had been completely degraded. Fig. 8(b) shows the photodegradation curves of RhB under visible light degradation. Notably, the ZnO sample could degrade organic pollutants under visible light because of the existence of defects, consistent with that displayed in the DRS image (Fig. 7(b)) [24, 37]. Simultaneously, a large specific surface area could increase the concentration of defects and improve the catalytic efficiency of visible light [29, 38].

    Figure  8.  Photodegradation curves of RhB by different amounts of catalysts under (a) ultraviolet light and (b) visible light (C—Concentration of the RhB after an irradiation time (t); C0—Concentration of the RhB after 1 h of dark treatment).

    The photocatalytic mechanism is analyzed, as shown in Fig. 9. When ZnO is irradiated by light with energy (hv) greater than its energy gap, electrons (e) in the valence band (VB) are excited into the CB and an equal number of holes (h+) are left in the VB [3940]. These photogenerated electrons (e) and holes (h+) can be transferred to the surface of ZnO to participate in the redox reaction [41]. The reaction is as follows: Electrons in the CB can reduce O2 on the surface of ZnO to superoxide anionic radicals (·O2) and further react to obtain hydroxyl radicals (·OH) because of the strong reducibility of e [4243]. At the same time, the photogenerated holes (h+) can directly oxidize OH and H2O in the aqueous solution to form ·OH. Hydroxyl radicals can decompose RhB molecules into carbon dioxide and water molecules [4445].

    Figure  9.  Diagram of the photocatalytic mechanism.

    In summary, morphologically specific ZnO was synthesized through the solvothermal method using CA as an additive. After a series of tests, it was determined that the product was a hexagonal wurtzite ZnO with good crystallinity. Spherical ZnO wrapped in nanosheets was synthesized through the secondary crystallization of Zn2+. Similarly, the formation of nanosheets exposed the (0001) active crystal plane of ZnO and increased the specific surface area of ZnO. Tests of the photocatalytic performance show that the degradation efficiency of ZnO for RhB was high. The photocatalytic properties of ZnO varied depending on the different amounts of CA added. The reason for this finding is that the exposure of more active crystal faces can improve the photocatalytic performance of ZnO. At the same time, the oxygen vacancy defect on the surface of ZnO can degrade RhB under visible light. Exposure of a large specific surface area can increase the concentration of defects, thus improving the photocatalytic performance.

    This work was financially supported by the National Natural Science Foundation of China (No. 51602164), the Key Research Project of Shandong Province, China (No. 2017GGX40121), the Young Doctor Cooperative Fund Project (No. 2019BSHZ005), and the Scientific Research Innovation Team in Colleges and Universities of Shandong Province, China.

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