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2007年  第14卷  第5期

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Mineral
Deformation and failure of stratified weak roof strata of longwall roadway
Tingkan Lu, Yuzhou Liu, Fusheng Xu
2007, 14(5): 387-394. doi: 10.1016/S1005-8850(07)60077-2
摘要:
A comprehensive underground monitoring was conducted in a coal mine. The purpose of this research was to clarify the deformation and failure behavior of stratified weak roof strata of longwall roadway in adverse ground conditions. The field investigation incorporating a range of geotechnical instrumentation was conducted over a period of time ever since the formation of opening the site was buried into the goaf of a retreating longwall panel. The roof layer deformation and failure characteristics associated with the three stages of heading development, after development and before extraction, as well as after longwall extraction were identified on the basis of field investigation and analytical study, the results clearly demonstrated that how the roof deformation and failure progress were strongly related to these three stages of the mining activities mentioned.
Metallurgy
Molar heat capacities of La2Mo2O9 and La1.9Sr0.1MO2O9-δ
Baijun Yan, Jianhua Liu, Yunduo Dai, Qifeng Shu, Zhihua Ren
2007, 14(5): 395-398. doi: 10.1016/S1005-8850(07)60078-4
摘要:
The molar heat capacities of La2Mo209 and La1.9Sr0.1MO209-δ were obtained using the differential scanning calorimetry (DSC) technique in a temperature range from 298 to 1473 K. The DSC curve of La2Mo209 showed an endothermal peak around 834 K corresponding to a first-order monoclinic-cubic phase transition, and the enthalpy change accompanying this phase transition is 5.99 kJ/mol. No evident endothermal peak existed in the DSC curve of La1.9Sr0.1MO209-δ, but a broad thermal anomaly existed in its heat capacity curve at around 832 K. In addition, the heat capacity values of La2Mo209 and La1.9Sr0.1MO209-δ began to decrease at 1196 and 1330 K, respectively. The non-transitional heat capacity values of La2Mo209 and La1.9Sr0.1MO209-δ were formulated using multiple regression analysis in two temperature ranges.
Metallurgy
Water modeling of mold powder entrapment in slab continuous casting mold
Qiaotong Lu, Rongguang Yang, Xinhua Wang, Jiongming Zhang, Wanjun Wang
2007, 14(5): 399-404. doi: 10.1016/S1005-8850(07)60079-6
摘要:
The optimal parameters were determined by the water modeling of slab casting. It was found that there are mainly three types of mold powder entrapment in slab continuous casting, i.e., the entrapment caused by the shearing flow near the narrow face of mold, the entrapment caused by vortexes around the submerged entry nozzle (SEN), and the entrapment caused by the Ar bubbling. Both the velocity of the surface flow and the level fluctuation of the liquids are enlarged with increasing the casting speed, reducing the submersion depth of SEN, decreasing the downward angles of the nozzle outlets, and increasing the Ar flowrate, all of which increase the tendency of mold powder entrapment. Among the four above-mentioned factors, casting speed has the largest effect.
Metallurgy
Asymptotic solutions for laminar flow in a channel with uniformly accelerating rigid porous walls
Liancun Zheng, Na Zhao, Xinxin Zhang
2007, 14(5): 405-409. doi: 10.1016/S1005-8850(07)60080-2
摘要:
A theoretical investigation was done for the generalized Berman problem, which arises in steady laminar flow of an incompressible viscous fluid along a channel with accelerating rigid porous walls. The existence of multiple solutions and its conditions were established by taking into account exponentially small terms in matched asymptotic expansion. The correctness of the analytical predictions was verified by numerical results.
Materials
Effect of deformation and cooling rate on the transformation behavior and microstructure of X70 steels
Zhiping Zhao, Zhenmin Wang, Hongmei Zhang, Lifeng Qiao
2007, 14(5): 410-413. doi: 10.1016/S1005-8850(07)60081-4
摘要:
The effects of the deformation in the non-recrystallization region of austenite and the cooling rate on the transformation behavior and microstructure of low-carbon low-alloy steel for pipeline application were studied on the thermal-mechanical simulator Gleeble-1500. It was shown that an increase in deformation amount can greatly increase the nucleation site of ferrite when deformed in the non-recrystallization region of austenite, and an increase in nucleation ratio can greatly refine grains. When the cooling rate is accelerated, the driving force of nucleation is increased and the nucleation rate also improves. Ultra-refine grains can be obtained by controlled rolling. The high density of ferrite nucleus, which forms along the austenite grain boundary, twin interface, and deformation band are introduced in the matrix of austenite by the control of hot rolling, after which the microstructure can be refined. It was found that the acicular ferrite has a very fine sub-structure, high dislocation density, and a thin slab with ultra-fine grains. Small M/A islands and cementite are precipitated on the matrix of the slabs by the analysis technique of TEM and SEM.
Materials
An electrochemical method for evaluating the resistance to cathodic disbondment of anti-corrosion coatings on buried pipelines
Chan Li, Bei Cao, Yinshun Wu
2007, 14(5): 414-419. doi: 10.1016/S1005-8850(07)60082-6
摘要:
Methods for evaluating the resistance to cathodic disbondment (RCD) of anti-corrosion coatings on buried pipelines were reviewed. It is obvious that these traditional cathodic disbondment tests (CDT) have some disadvantages and the evaluated results are only simple figures and always rely on the subjective experience of the operator. A new electrochemical method for evaluating the RCD of coatings, that is, the potentiostatic evaluation method (PEM), was developed and studied. During potentiostatic anodic polarization testing, the changes of stable polarization current of specimens before and after cathodic disbonding (CD) were measured, and the degree of cathodic disbondment of the coating was quantitatively evaluated, among which the equivalent cathodic disbonded distance △D was suggested as a parameter for evaluating the RCD. A series of testing parameters of the PEM were determined in these experiments.
Materials
Microstructure analysis of AISI 304 stainless steel produced by twin-roll thin strip casting process
Zhenmin Wang, Yuan Fang, Junjie Qi, Yue Zhang, Yan Yu, Jianchun Wu
2007, 14(5): 420-424. doi: 10.1016/S1005-8850(07)60083-8
摘要:
The microstructure of AISI 304 austenlte stainless steel fabricated by the thin strip casting process were investigated using optical microscope, scanning electron microscope (SEM), transmission electron microscope (TEM), and X-ray diffraction (XRD). The microstructures of the casting strips show a duplex structure consisting of delta ferrite and austenite. The volume fraction of the delta ferrite is about 9.74vo1% at the center and 6.77vo1% at the surface of the casting thin strip, in vermicular and hand shapes. On account of rapid cooling and solidification in the continuous casting process, many kinds of inclusions and precipitates have been found. Most of the inclusions and precipitates are spherical complex compounds consisting of oxides, such as, SiO2, MnO, Al2O3, Cr2O3, and FeO or their multiplicity oxides of MnO·Al2O3, 2FeO·SiO2, and 2MnO·SiO2. Many defects including dislocations and stacking faults have also formed during the rapid cooling and solidification process, which is helpful to improve the mechanical properties of the casting strips.
Materials
Effect of sulphate-reducing bacteria on the electrochemical impedance spectroscopy characteristics of 1Cr18Ni9Ti
Jianhua Liu, Xin Liang, Songmei Li
2007, 14(5): 425-430. doi: 10.1016/S1005-8850(07)60084-X
摘要:
The electrochemical characteristics of 1Cr18Ni9Ti in sulphate-reducing bacteria (SRB) solutions and the biofilm of SRB on the surface of the 1Cr18Ni9Ti electrode were studied by electrochemical, microbiological, and surface analysis methods. Electrochemical impedance spectroscopy (EIS) of 1Cr18Ni9Ti was measured in the solutions with and without SRB at the culture time of 2, 4, 8 d, respectively. The measurement used two test methods, the nonimmersion electrode method and the immersion electrode method. It was found that the polarization resistance (Rp) of 1Cr18Ni9Ti in the solutions without SRB is the greatest for each test method. When using the nonimmersion electrode method, Rp shifts negatively at first and then positively, and the time constant is only one. Although using the immersion electrode method, the Rp shifts positively at first and then negatively, and the time constant also changes when the biofilm forms. The biofilm observed through SEM is with pores. It was demonstrated that SRB has accelerated corrosion action on 1Cr18Ni9Ti. The protection effect of the biofilm on the electrode depends on the compact degree of the film.
Materials
Study on rolling process optimization of high carbon steel wire
Yu-An Jing, Lin Hu, Lihui Wang, Jingtao Han
2007, 14(5): 431-436. doi: 10.1016/S1005-8850(07)60085-1
摘要:
The existing problems in the manufacture of SWRH82B high carbon steel wire were discussed by sampling and testing the microstructure and properties of the steel from the workshop. To solve the problems, the experimental parameters for thermal simulation were optimized, and the thermal simulating experiments were carded out on a Gleeblel500 thermal simulator. The process parameters for the manufacture were optimized after analysis of the data, and the productive experiments were performed after the water box in front of the no-twist blocks was reconstructed, to control the temperature of the loop layer. The results from the productive experiments showed that the cooling rate of 10-15℃/s was reasonable before phase transformation, about 5℃/s during phase transformation, and 600-620℃ was the suitable starting temperature for phase transformation. The ultimate strength of the Ф11.0 mm wire was increased to 1150-1170 MPa with an increase of 20-30 MPa, the percentage reduction of section was to 34%-36% with an increase of 1%-3% by testing the finished products after reconstruction.
Materials
Application of a new feature extraction and optimization method to surface defect recognition of cold rolled strips
Guifang Wu, Ke Xu, Jinwu Xu
2007, 14(5): 437-442. doi: 10.1016/S1005-8850(07)60086-3
摘要:
Considering that the surface defects of cold rolled strips are hard to be recognized by human eyes under high-speed circumstances, an automatic recognition technique was discussed. Spectrum images of defects can be got by fast Fourier transform (FFF) and sum of valid pixels (SVP), and its optimized center region, which concentrates nearly all energies, are extracted as an original feature set. Using genetic algorithm to optimize the feature set, an optimized feature set with 51 features can be achieved. Using the optimized feature set as an input vector of neural networks, the recognition effects of LVQ neural networks have been studied. Experiment results show that the new method can get a higher classification rate and can settle the automatic recognition problem of surface defects on cold rolled strips ideally.
Materials
Numerical simulation of the preparation of semi-solid metal slurry with damper cooling tube method
Haoqiang Yang, Shuisheng Xie, Lei Li
2007, 14(5): 443-448. doi: 10.1016/S1005-8850(07)60087-5
摘要:
In semi-solid forming process, preparing the slurry with rosette or globular microstructure is very important. A new approach named the damper cooling tube method (DCT), to produce the semi-solid metal slurry, has been introduced. To optimize the technical parameters in designing the apparatus, the finite volume method was adopted to simulate the flow process. The temperature effects on the rheological properties of the slurries were also considered. The effects of the technical parameters on the slurry properties were studied in detail.
Materials
Transformation toughening of Al2O3/ZrO2 laminated ceramics with residual compressive stress
Bei Chen, Chuan Cheng, Lan Xiong, Li-Ao Wang
2007, 14(5): 449-453. doi: 10.1016/S1005-8850(07)60088-7
摘要:
With the help of scanning electronic microscopy and X-ray diffraction, the relationships of microstructure characteristics, phase assemblage, and fracture micrograph of Al2O3/ZrO2 laminated ceramics were studied. Compared with monolithic Al2O3/ZrO2 ceramics, the existence of surface compressive stresses greatly restrained the growth of ZrO2 and Al2O3 grains at high sinter temperature, fined the grain size, and increased the content of metastable t-ZrO2, which made the fracture transformation energy quantity 70% higher than that of the monolithic ceramics. The trans-granular and inter-granular fracture features were observed in the surface and center layers, which further verified that transformation toughening is the main mechanism, whereas, micro-crack toughening is helpful for enhancing fracture toughness.
Materials
Fabrication and characterization of SiO2(f)/Si3N4 composites
Yongsheng Liu, Laifei Cheng, Litong Zhang, Yongdong Xu, Yi Liu
2007, 14(5): 454-459. doi: 10.1016/S1005-8850(07)60089-9
摘要:
A silicon dioxide fiber-reinforced silicon nitride matrix (SiOJSi3N4) composite used for radomes was prepared by chemical vapor infiltration (CVI) process using the SiCl4-NH3-H2 system. The effects of the process conditions, including infiltration temperature, infiltration time, and gas flux were investigated. The energy dispersion spectra (EDS) result showed that the main elements of this composite contained Si, N, and O. The X-ray diffraction (XRD) results indicated that phases of the composite before and after treatment at 1350℃ were all amorphous. A little fiber pull-out was observed on the cross section of the composite by scan electron microscope (SEM). As a result, the composite exhibited good thermal stability, but an appropriate interface was necessary between the fiber and the matrix.
Materials
In-situ fabrication of particulate reinforced aluminum matrix composites under high-frequency pulsed electromagnetic field
Guirong Li, Yutao Zhao, Qixun Dai, Hongjie Zhang, Hongming Wang
2007, 14(5): 460-463. doi: 10.1016/S1005-8850(07)60090-5
摘要:
Pulsed magnetic field is generated when imposing pulse signal on high-frequency magnetic field. Distribution of the inner magnetic intensity in induction coils tends to be uniform. Furthermore oscillation and disturbance phenomena appear in the melt. In-situ Al2O3 and Al3Zr particulate reinforced aluminum matrix composites have been synthesized by direct melt reaction using AlZr(CO3)2 components under a foreign field. The size of reinforced particulates is 2-3 μm. They are well distributed in the matrix. Thermodynamic and kinetic analysis show that high-frequency pulsed magnetic field accelerates heat and mass transfer processes and improves the kinetic condition of in-situ fabrication.
Materials
Effect of direct current and pulse plating on the EDM performance of copper-zirconium diboride composites
Dongming Guo, Min Zhang, Zhuji Jin, Renke Kang
2007, 14(5): 464-468. doi: 10.1016/S1005-8850(07)60091-7
摘要:
Direct current and pulse plating of copper-zirconium diboride (ZrB2) composites were studied and the effects of current density (DC) and pulse duty cycle (PC) on the EDM performance of the composites were investigated. With increasing current density, the effect of grain refinement on the electro-discharge machining (EDM) performance of the composites compensates that of the decrease of ZrB2 content in the composites, which improves the spark-resistance of the material. Under the same average current density and other experiment conditions, a lower duty cycle yields better EDM performance probably because more ZrB2 particles are incorporated in the composites in this condition. However, at a still lower duty cycle (10%), the particle agglomeration and the microcracks of the copper matrix occur, which considerably deteriorate the spark-resistance of the composites.
Materials
Fabrication and characterization of highly ordered Ni0.5Zn0.5Fe2O4 nanowire/tube arrays by sol-gel template method
Mei Yu, Jianhua Liu, Songmei Li
2007, 14(5): 469-472. doi: 10.1016/S1005-8850(07)60092-9
摘要:
Highly ordered nanowire/tube arrays of Ni0.5Zn0.5Fe2O4 were fabricated by the sol-gel method in the pores of anodic alumina membrane (AAM). Whether nanowires or nanotubes were fabricated depends on immersion time. The immersion time was 15-40 s for nanotubes and over 60 s for nanowires. The topography and crystalline structure of the nanowire arrays were characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM), and X-ray diffraction (XRD). It was found that the length and diameter of the Ni0.5Zn0.5Fe2O4 nanowires are related to the thickness of the AAM and the diameter of the pores. The results indicated that the Ni0.5Zn0.5Fe2O4 nanowires are uniform and parallel to each other.
Materials
Charge and discharge curves:a unique reliable evidence for the electrochemical properties of LiCoO2
Shijian Yan, Jian Wang, Lu Qi, Wenhuai Tian
2007, 14(5): 473-476. doi: 10.1016/S1005-8850(07)60093-0
摘要:
X-ray diffraction (XRD), the traditional characterization method to detect the electrochemical properties of LiCoO2, was doubted. The XRD patterns of three types of LiCoO2, with similar electrochemical properties, present differences. For the same type of LiCoO2, different XRD patterns were obtained when the sample preparing methods were different, because of preferred orientation. The nonstandard method to prepare XRD powder samples can eliminate preferred orientation. The reliable evidence to detect electrochemical properties is still charge and discharge curves.
Materials
Dependence of elastic strain field on the self-organized ordering of quantum dot superlattices
Yumin Liu, Zhongyuan Yu, Yongzhen Huang
2007, 14(5): 477-481. doi: 10.1016/S1005-8850(07)60094-2
摘要:
A systematic investigation of the strain distribution of self-organized, lens-shaped quantum dot in the case of groffth direction on (001) substrate was presented. The three-dimensional finite element analysis for an array of dots was used for the strain calculation. The dependence of the strain energy density distribution on the thickness of the capping layer was investigated in detail when the elastic characteristics of the matrix material were anisotropic. It is shown that the elastic anisotropic greatly influences the stress, strain, and strain energy density in the quantum dot structures. The anisotropic ratio of the matrix material and the combination with different thicknesses of the capping layer, may lead to different strain energy density minimum locations on the capping layer surface, which can result in various vertical ordering phenomena for the next layer of quantum dots, i.e. partial alignment, random alignment, and complete alignment.