International Journal of Minerals, Metallurgy and Materials

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Study on the pre-treatment of oxidized zinc ore prior to flotation

Dong-sheng He, Yun Chen, Ping Xiang, Zheng-jun Yu, J. H. Potgieter

2018, 25(2): 117-122. doi: 10.1007/s12613-018-1554-2

中文摘要(656) PDF(41) SpringerLink

摘要:
The pre-treatment of zinc oxide bearing ores with high slime content is important to ensure that resources are utilized optimally. This paper reports an improved process using hydrocyclone de-sliming, dispersion reagents, and magnetic removal of iron minerals for the pre-treatment of zinc oxide ore with a high slime and iron content, and the benefits compared to traditional technologies are shown. In addition, this paper investigates the damage related to fine slime and iron during zinc oxide flotation, the necessity of using hydrocyclone de-sliming together with dispersion reagents to alleviate the influence of slime, and interactions among hydrocyclone de-sliming, reagent dispersion, and magnetic iron removal. Results show that under optimized operating conditions the entire beneficiation technology results in a flotation concentrate with a Zn grade of 34.66% and a recovery of 73.41%.

研究论文

Comprehensive recovery of lead, zinc, and iron from hazardous jarosite residues using direct reduction followed by magnetic separation

Ya-yun Wang, Hui-fen Yang, Bo Jiang, Rong-long Song, Wei-hao Zhang

2018, 25(2): 123-130. doi: 10.1007/s12613-018-1555-1

中文摘要(653) PDF(21) SpringerLink

摘要:
Lead, zinc, and iron were recovered from jarosite residues using direct reduction followed by magnetic separation. The influence of the coal dosage, reduction temperature, and reduction time on the volatilization rates of lead and zinc and the metallization rate of iron were investigated. The results show that the volatilization rates of lead and zinc were 96.97% and 99.89%, respectively, and the iron metallization rate was 91.97% under the optimal reduction roasting conditions of a coal dosage of 25.0wt% and reduction roasting at 1250℃ for 60 min. The magnetic concentrate with an iron content of 90.59wt% and an iron recovery rate of 50.87% was obtained under the optimum conditions in which 96.56% of the reduction product particles were smaller than 37 μm and the magnetic field strength was 24 kA/m. Therefore, the results of this study demonstrate that recovering valuable metals such as lead, zinc, and iron from jarosite residues is feasible using the developed approach.

研究论文

A method for recovery of iron, titanium, and vanadium from vanadium-bearing titanomagnetite

Yi-min Zhang, Li-na Wang, De-sheng Chen, Wei-jing Wang, Ya-hui Liu, Hong-xin Zhao, Tao Qi

2018, 25(2): 131-144. doi: 10.1007/s12613-018-1556-0

中文摘要(1864) PDF(83) SpringerLink

摘要:
An innovative method for recovering valuable elements from vanadium-bearing titanomagnetite is proposed. This method involves two procedures:low-temperature roasting of vanadium-bearing titanomagnetite and water leaching of roasting slag. During the roasting process, the reduction of iron oxides to metallic iron, the sodium oxidation of vanadium oxides to water-soluble sodium vanadate, and the smelting separation of metallic iron and slag were accomplished simultaneously. Optimal roasting conditions for iron/slag separation were achieved with a mixture thickness of 42.5 mm, a roasting temperature of 1200℃, a residence time of 2 h, a molar ratio of C/O of 1.7, and a sodium carbonate addition of 70wt%, as well as with the use of anthracite as a reductant. Under the optimal conditions, 93.67% iron from the raw ore was recovered in the form of iron nugget with 95.44% iron grade. After a water leaching process, 85.61% of the vanadium from the roasting slag was leached, confirming the sodium oxidation of most of the vanadium oxides to water-soluble sodium vanadate during the roasting process. The total recoveries of iron, vanadium, and titanium were 93.67%, 72.68%, and 99.72%, respectively.

研究论文

Isothermal reduction kinetics and mineral phase of chromium-bearing vanadium-titanium sinter reduced with CO gas at 873-1273 K

Song-tao Yang, Mi Zhou, Tao Jiang, Xiang-xin Xue

2018, 25(2): 145-152. doi: 10.1007/s12613-018-1557-z

中文摘要(421) PDF(14) SpringerLink

摘要:
Reduction of chromium-bearing vanadium-titanium sinter (CVTS) was studied under simulated conditions of a blast furnace, and thermodynamics and kinetics were theoretically analyzed. Reduction kinetics of CVTS at different temperatures was evaluated using a shrinking unreacted core model. The microstructure, mineral phase, and variation of the sinter during reduction were observed by X-ray diffraction, scanning electron microscopy, and metallographic microscopy. Results indicate that porosity of CVTS increased with temperature. Meanwhile, the reduction degree of the sinter improved with the reduction rate. Reduction of the sinter was controlled by a chemical reaction at the initial stage and inner diffusion at the final stage. Activation energies measured 29.22-99.69 kJ/mol. Phase transformations in CVTS reduction are as follows:Fe₂O₃→Fe₃O₄→FeO→Fe; Fe₂TiO₅→Fe₂TiO₄→FeTiO₃; FeO·V₂O₃→V₂O₃; FeO·Cr₂O₃→Cr₂O₃.

研究论文

Modeling study on the flow patterns of gas-liquid flow for fast decarburization during the RH process

Yi-hong Li, Yan-ping Bao, Rui Wang, Li-feng Ma, Jian-sheng Liu

2018, 25(2): 153-163. doi: 10.1007/s12613-018-1558-y

中文摘要(427) PDF(20) SpringerLink

摘要:
A water model and a high-speed video camera were utilized in the 300-t RH equipment to study the effect of steel flow patterns in a vacuum chamber on fast decarburization and a superior flow-pattern map was obtained during the practical RH process. There are three flow patterns with different bubbling characteristics and steel surface states in the vacuum chamber:boiling pattern (BP), transition pattern (TP), and wave pattern (WP). The effect of the liquid-steel level and the residence time of the steel in the chamber on flow patterns and decarburization reaction were investigated, respectively. The liquid-steel level significantly affected the flow-pattern transition from BP to WP, and the residence time and reaction area were crucial to evaluate the whole decarburization process rather than the circulation flow rate and mixing time. A superior flow-pattern map during the practical RH process showed that the steel flow pattern changed from BP to TP quickly, and then remained as TP until the end of decarburization.

研究论文

Effects of oxygen content on the oxidation process of Si-containing steel during anisothermal heating

Qing Yuan, Guang Xu, Wei-cheng Liang, Bei He, Ming-xing Zhou

2018, 25(2): 164-172. doi: 10.1007/s12613-018-1559-x

中文摘要(468) PDF(13) SpringerLink

摘要:
The oxidizing behavior of Si-containing steel was investigated in an O₂ and N₂ binary-component gas with oxygen contents ranging between 0.5vol% and 4.0vol% under anisothermal-oxidation conditions. A simultaneous thermal analyzer was employed to simulate the heating process of Si-containing steel in industrial reheating furnaces. The oxidation gas mixtures were introduced from the commencement of heating. The results show that the oxidizing rate remains constant in the isothermal holding process at high temperatures; therefore, the mass change versus time presents a linear law. A linear relation also exists between the oxidizing rate and the oxygen content. Using the linear regression equation, the oxidation rate at different oxygen contents can be predicted. In addition, the relationship between the total mass gain and the oxygen content is linear; thus, the total mass gain at oxygen contents between 0.5vol%-4.0vol% can be determined. These results enrich the theoretical studies of the oxidation process in Si-containing steels.

研究论文

Supergravity separation of Pb and Sn from waste printed circuit boards at different temperatures

Long Meng, Zhe Wang, Yi-wei Zhong, Kui-yuan Chen, Zhan-cheng Guo

2018, 25(2): 173-180. doi: 10.1007/s12613-018-1560-4

中文摘要(647) PDF(18) SpringerLink

摘要:
Printed circuit boards (PCBs) contain many toxic substances as well as valuable metals, e.g., lead (Pb) and tin (Sn). In this study, a novel technology, named supergravity, was used to separate different mass ratios of Pb and Sn from Pb-Sn alloys in PCBs. In a supergravity field, the liquid metal phase can permeate from solid particles. Hence, temperatures of 200, 280, and 400℃ were chosen to separate Pb and Sn from PCBs. The results depicted that gravity coefficient only affected the recovery rates of Pb and Sn, whereas it had little effect on the mass ratios of Pb and Sn in the obtained alloys. With an increase in gravity coefficient, the recovery values of Pb and Sn in each step of the separation process increased. In the single-step separation process, the mass ratios of Pb and Sn in Pb-Sn alloys were 0.55, 0.40, and 0.64 at 200, 280, and 400℃, respectively. In the two-step separation process, the mass ratios were 0.12 and 0.55 at 280 and 400℃, respectively. Further, the mass ratio was observed to be 0.76 at 400℃ in the three-step separation process. This process provides an innovative approach to the recycling mechanism of Pb and Sn from PCBs.

研究论文

Microstructural evolution of a superaustenitic stainless steel during a two-step deformation process

N. Bayat, G. R. Ebrahimi, A. Momeni, H. R. Ezatpour

2018, 25(2): 181-189. doi: 10.1007/s12613-018-1561-3

中文摘要(552) PDF(17) SpringerLink

摘要:
Single- and two-step hot compression experiments were carried out on 16Cr25Ni6Mo superaustenitic stainless steel in the temperature range from 950 to 1150℃ and at a strain rate of 0.1 s^-1. In the two-step tests, the first pass was interrupted at a strain of 0.2; after an interpass time of 5, 20, 40, 60, or 80 s, the test was resumed. The progress of dynamic recrystallization at the interruption strain was less than 10%. The static softening in the interpass period increased with increasing deformation temperature and increasing interpass time. The static recrystallization was found to be responsible for fast static softening in the temperature range from 950 to 1050℃. However, the gentle static softening at 1100 and 1150℃ was attributed to the combination of static and metadynamic recrystallizations. The correlation between calculated fractional softening and microstructural observations showed that approximately 30% of interpass softening could be attributed to the static recovery. The microstructural observations illustrated the formation of fine recrystallized grains at the grain boundaries at longer interpass time. The Avrami kinetics equation was used to establish a relationship between the fractional softening and the interpass period. The activation energy for static softening was determined as 276 kJ/mol.

研究论文

Formation of microstructural features in hot-dip aluminized AISI 321 stainless steel

Prashant Huilgol, K. Rajendra Udupa, K. Udaya Bhat

2018, 25(2): 190-198. doi: 10.1007/s12613-018-1562-2

中文摘要(649) PDF(18) SpringerLink

摘要:
Hot-dip aluminizing (HDA) is a proven surface coating technique for improving the oxidation and corrosion resistance of ferrous substrates. Although extensive studies on the HDA of plain carbon steels have been reported, studies on the HDA of stainless steels are limited. Because of the technological importance of stainless steels in high-temperature applications, studies of their microstructural development during HDA are needed. In the present investigation, the HDA of AISI 321 stainless steel was carried out in a pure Al bath. The microstructural features of the coating were studied using scanning electron microscopy and transmission electron microscopy. These studies revealed that the coating consists of two regions:an Al top coat and an aluminide layer at the interface between the steel and Al. The Al top coat was found to consist of intermetallic phases such as Al₇Cr and Al₃Fe dispersed in an Al matrix. Twinning was observed in both the Al₇Cr and the Al₃Fe phases. Furthermore, the aluminide layer comprised a mixture of nanocrystalline Fe₂Al₅, Al₇Cr, and Al. Details of the microstructural features are presented, and their formation mechanisms are discussed.

研究论文

Evaluation of factors affecting the edge formability of two hot rolled multiphase steels

Monideepa Mukherjee, Sumit Tiwari, Basudev Bhattacharya

2018, 25(2): 199-215. doi: 10.1007/s12613-018-1563-1

中文摘要(559) PDF(20) SpringerLink

摘要:
In this study, the effect of various factors on the hole expansion ratio and hence on the edge formability of two hot rolled multiphase steels, one with a ferrite-martensite microstructure and the other with a ferrite-bainite microstructure, was investigated through systematic microstructural and mechanical characterization. The study revealed that the microstructure of the steels, which determines their strain hardening capacity and fracture resistance, is the principal factor controlling edge formability. The influence of other factors such as tensile strength, ductility, anisotropy, and thickness, though present, are secondary. A critical evaluation of the available empirical models for hole expansion ratio prediction is also presented.

研究论文

Effects of asymmetric rolling process on ridging resistance of ultra-purified 17%Cr ferritic stainless steel

Cheng-zhuang Lu, Jing-yuan Li, Zhi Fang

2018, 25(2): 216-225. doi: 10.1007/s12613-018-1564-0

中文摘要(594) PDF(9) SpringerLink

摘要:
In ferritic stainless steels, a significant non-uniform recrystallization orientation and a substantial texture gradient usually occur, which can degrade the ridging resistance of the final sheets. To improve the homogeneity of the recrystallization orientation and reduce the texture gradient in ultra-purified 17%Cr ferritic stainless steel, in this work, we performed conventional and asymmetric rolling processes and conducted macro and micro-texture analyses to investigate texture evolution under different cold-rolling conditions. In the conventional rolling specimens, we observed that the deformation was not uniform in the thickness direction, whereas there was homogeneous shear deformation in the asymmetric rolling specimens as well as the formation of uniform recrystallized grains and random orientation grains in the final annealing sheets. As such, the ridging resistance of the final sheets was significantly improved by employing the asymmetric rolling process. This result indicates with certainty that the texture gradient and orientation inhomogeneity can be attributed to non-uniform deformation, whereas the uniform orientation gradient in the thickness direction is explained by the increased number of shear bands obtained in the asymmetric rolling process.

研究论文

Effects of specific surface area of metallic nickel particles on carbon deposition kinetics

Zhi-yuan Chen, Liu-zhen Bian, Zi-you Yu, Li-jun Wang, Fu-shen Li, Kuo-Chih Chou

2018, 25(2): 226-235. doi: 10.1007/s12613-018-1565-z

中文摘要(499) PDF(9) SpringerLink

摘要:
Carbon deposition on nickel powders in methane involves three stages in different reaction temperature ranges. Temperature programing oxidation test and Raman spectrum results indicated the formation of complex and ordered carbon structures at high deposition temperatures. The values of I(D)/I(G) of the deposited carbon reached 1.86, 1.30, and 1.22 in the first, second, and third stages, respectively. The structure of carbon in the second stage was similar to that in the third stage. Carbon deposited in the first stage rarely contained homogeneous pyrolytic deposit layers. A kinetic model was developed to analyze the carbon deposition behavior in the first stage. The rate-determining step of the first stage is supposed to be interfacial reaction. Based on the investigation of carbon deposition kinetics on nickel powders from different resources, carbon deposition rate is suggested to have a linear relation with the square of specific surface area of nickel particles.

研究论文

Effects of hot compression deformation temperature on the microstructure and properties of Al-Zr-La alloys

Xian-hua Yue, Chun-fang Liu, Hui-hua Liu, Su-fen Xiao, Zheng-hua Tang, Tian Tang

2018, 25(2): 236-243. doi: 10.1007/s12613-018-1566-y

中文摘要(627) PDF(27) SpringerLink

摘要:
The main goal of this study is to investigate the microstructure and electrical properties of Al-Zr-La alloys under different hot compression deformation temperatures. In particular, a Gleeble 3500 thermal simulator was used to carry out multi-pass hot compression tests. For five-pass hot compression deformation, the last-pass deformation temperatures were 240, 260, 300, 340, 380, and 420℃, respectively, where the first-pass deformation temperature was 460℃. The experimental results indicated that increasing the hot compression deformation temperature with each pass resulted in improved electrical conductivity of the alloy. Consequently, the flow stress was reduced after deformation of the samples subjected to the same number of passes. In addition, the dislocation density gradually decreased and the grain size increased after hot compression deformation. Furthermore, the dynamic recrystallization behavior was effectively suppressed during the hot compression process because spherical Al₃Zr precipitates pinned the dislocation movement effectively and prevented grain boundary sliding.

研究论文

Photocatalytic degradation of methylene blue by nanostructured Fe/FeS powder under visible light

Hassan Esmaili, Amir Kotobi, Saeed Sheibani, Fereshteh Rashchi

2018, 25(2): 244-252. doi: 10.1007/s12613-018-1567-x

中文摘要(519) PDF(9) SpringerLink

摘要:
The photocatalytic performance of mechano-thermally synthesized Fe/FeS nanostructures formed from micron-sized starting materials was compared with that of a thermally synthesized nanostructure with nano-sized precursors in this paper. The properties of as-synthesized materials were studied by X-ray diffraction (XRD), transmission electron microscopy (TEM), vibrating sample magnetometry (VSM), diffuse reflectance spectroscopy (DRS), and ultraviolet-visible (UV-Vis) spectroscopy. The effects of irradiation time, methylene blue (MB) concentration, catalyst dosage, and pH value upon the degradation of MB were studied. Magnetic properties of the samples showed that both as-synthesized Fe/FeS photocatalysts are magnetically recoverable, eliminating the need for conventional filtration steps. Degradation of 5 ppm of the MB solution by mechano-thermally synthesized Fe/FeS with a photocatalyst dosage of 1 kg/m³ at pH 11 can reach 96% after 12 ks irradiation under visible light. The photocatalytic efficiency is higher in alkaline solution. The kinetics of photocatalytic degradation in both samples is controlled by a first-order reaction. However, the rate-constant value in the thermally synthesized Fe/FeS photocatalyst sample is only 1.5 times greater than that of the mechano-thermally synthesized one.

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2018年第25卷第2期