Isothermal reduction kinetics and mineral phase of chromium-bearing vanadium-titanium sinter reduced with CO gas at 873-1273 K

Song-tao Yang, Mi Zhou, Tao Jiang, Xiang-xin Xue

分享

计量
  • 文章访问数:  427
  • HTML全文浏览量:  67
  • PDF下载量:  19
  • 被引次数: 14

目录

Cite this article as:

Song-tao Yang, Mi Zhou, Tao Jiang, and Xiang-xin Xue, Isothermal reduction kinetics and mineral phase of chromium-bearing vanadium-titanium sinter reduced with CO gas at 873-1273 K, Int. J. Miner. Metall. Mater., 25(2018), No. 2, pp.145-152. https://dx.doi.org/10.1007/s12613-018-1557-z
Song-tao Yang, Mi Zhou, Tao Jiang, and Xiang-xin Xue, Isothermal reduction kinetics and mineral phase of chromium-bearing vanadium-titanium sinter reduced with CO gas at 873-1273 K, Int. J. Miner. Metall. Mater., 25(2018), No. 2, pp.145-152. https://dx.doi.org/10.1007/s12613-018-1557-z
引用本文 PDF XML SpringerLink
研究论文

Isothermal reduction kinetics and mineral phase of chromium-bearing vanadium-titanium sinter reduced with CO gas at 873-1273 K

基金项目: 

This work was financially supported by the National Natural Science Foundation of China (Nos. 51604065 and 51674084), the Fundamental Funds for the Central Universities (Nos. 150203003 and 150202001), the Natural Science Foundation of Liaoning Province (20170540316), the China Postdoctoral Science Foundation (2017M611246), and the NEU Postdoctoral Science Foundation (No. 20160304).

    通信作者:

    Xiang-xin Xue E-mail: xuexx@mail.neu.edu.cn

Reduction of chromium-bearing vanadium-titanium sinter (CVTS) was studied under simulated conditions of a blast furnace, and thermodynamics and kinetics were theoretically analyzed. Reduction kinetics of CVTS at different temperatures was evaluated using a shrinking unreacted core model. The microstructure, mineral phase, and variation of the sinter during reduction were observed by X-ray diffraction, scanning electron microscopy, and metallographic microscopy. Results indicate that porosity of CVTS increased with temperature. Meanwhile, the reduction degree of the sinter improved with the reduction rate. Reduction of the sinter was controlled by a chemical reaction at the initial stage and inner diffusion at the final stage. Activation energies measured 29.22-99.69 kJ/mol. Phase transformations in CVTS reduction are as follows:Fe2O3→Fe3O4→FeO→Fe; Fe2TiO5→Fe2TiO4→FeTiO3; FeO·V2O3→V2O3; FeO·Cr2O3→Cr2O3.

 

Research Article

Isothermal reduction kinetics and mineral phase of chromium-bearing vanadium-titanium sinter reduced with CO gas at 873-1273 K

Author Affilications
  • Funds: 

    This work was financially supported by the National Natural Science Foundation of China (Nos. 51604065 and 51674084), the Fundamental Funds for the Central Universities (Nos. 150203003 and 150202001), the Natural Science Foundation of Liaoning Province (20170540316), the China Postdoctoral Science Foundation (2017M611246), and the NEU Postdoctoral Science Foundation (No. 20160304).

  • Received: 06 April 2017; Revised: 19 August 2017; Accepted: 27 September 2017;
Reduction of chromium-bearing vanadium-titanium sinter (CVTS) was studied under simulated conditions of a blast furnace, and thermodynamics and kinetics were theoretically analyzed. Reduction kinetics of CVTS at different temperatures was evaluated using a shrinking unreacted core model. The microstructure, mineral phase, and variation of the sinter during reduction were observed by X-ray diffraction, scanning electron microscopy, and metallographic microscopy. Results indicate that porosity of CVTS increased with temperature. Meanwhile, the reduction degree of the sinter improved with the reduction rate. Reduction of the sinter was controlled by a chemical reaction at the initial stage and inner diffusion at the final stage. Activation energies measured 29.22-99.69 kJ/mol. Phase transformations in CVTS reduction are as follows:Fe2O3→Fe3O4→FeO→Fe; Fe2TiO5→Fe2TiO4→FeTiO3; FeO·V2O3→V2O3; FeO·Cr2O3→Cr2O3.

 

  • H.G. Du, Principle of Smelting Vanadium-Titanium Magnetite in the Blast Furnace, Science Press, Beijing, 1996, p. 1.

    J.X. Liu, G.J. Cheng, Z.G. Liu, M.S Chu and X.X. Xue, Reduction process of pellet containing high chromic vanadium-titanium magnetite in cohesive zone, Steel Res. Int., 86(2015), No. 7, p. 808.

    M. Zhou, T. Jiang, S.T. Yang, K. Ma, X.X. Xue, and W.J. Zhang, Optimization utilization of vanadium-titanium iron ore in sintering based on orthogonal method, Metalurgija, 55(2016), No. 4, p. 581.

    S.T. Yang, M. Zhou, T. Jiang, S.F. Guan, W.J. Zhang, and X.X. Xue, Application of a water cooling treatment and its effect on coal-based reduction of high-chromium vanadium and titanium iron ore, Int. J. Miner. Metall. Mater., 23(2016), No. 12, p. 1353.

    M. Zhou, S.T. Yang, T. Jiang, and X.X. Xue, Influence of MgO in form of magnesite on properties and mineralogy of high chromium, vanadium, titanium magnetite sinters, Ironmaking Steelmaking, 42(2015), No. 3, p. 217.

    M. Zhou, S.T. Yang, T. Jiang, and X.X. Xue, Influence of basicity on high-chromium vanadium-titanium magnetite sinter properties, productivity, and mineralogy, JOM, 67(2015), No. 5, p. 1203.

    M. Zhou, T. Jiang, S.T. Yang, and X.X. Xue, Sintering behaviors and consolidation mechanism of high-chromium vanadium and titanium magnetite fines, Int. J. Miner. Metall. Mater., 22(2015), No. 9, p. 917.

    Y.M. Wang, Z.F. Yuan, H. Matsuura, and F. Tsukihashi, Reduction extraction kinetics of titania and iron from an ilmenite by H2-Ar gas mixtures, ISIJ Int., 49(2009), No. 2, p. 164.

    K. Sun, R. Takahashi, and J. Yagi, Reduction kinetics of cement-bonded natural ilmenite pellets with hydrogen, ISIJ Int., 32(1992), No. 4, p. 496.

    M.L.D. Vries and I.E. Grey, Influence of pressure on the kinetics of synthetic ilmenite reduction in hydrogen, Metall. Mater. Trans. B, 37(2006), No. 2, p. 199.

    Y. Zhao and F. Shadman, Reduction of ilmenite with hydrogen, Ind. Eng. Chem. Res., 30(1991), No. 9, p. 2080.

    P.L. Vijay, R. Venugopalan, and D.S. Amoorthy, Preoxidation and hydrogen reduction of ilmenite in a fluidized bed reactor, Metall. Mater. Trans. B, 27(1996), No. 5, p. 731.

    D.G. Jones, Kinetics of gaseous reduction of ilmenite, J. Chem. Technol. Biotechnol., 25(1975), No. 8, p. 561.

    S. Itoh and A. Kikichi, Reduction kinetics of natural ilmenite ore with carbon monoxide, Mater. Trans., 42(2001), No. 7, p. 1364.

    Y. Zhao and F. Shadman, Kinetics and mechanism of ilmenite reduction with carbon monoxide, AIChE J., 36(1990), No. 9, p. 1433.

    G.Q. Zhang and O. Ostrovski, Reduction of ilmenite concentrates by methane-containing gas:Part I. Effects of ilmenite composition, temperature and gas composition, Can. Metall. Q., 40(2001), No. 3, p. 317.

    S.T. Yang, M. Zhou, T. Jiang, Y.J. Wang, and X.X. Xue, Effect of basicity on sintering behavior of low-titanium vanadium-titanium magnetite, Trans. Nonferrous Met. Soc. China, 25(2015), No. 6, p. 2087.

    M. Zhou, S.T. Yang, T. Jiang, L.H. Zhang, J.T. Xiao, X. Xue, and W.J. Zhang, Effects of carbon content on the sintering behavior of low-titanium vanadium-titanium magnetite, Metall. Res. Technol., 113(2016), No. 6, p. 612.

    Y. Zhao, K. Wu, W. Pan, and Q.H. Liu, Investigation of the reduction kinetics process of sinter ore by sectional stepwise method, J. Northeast. Univ. Nat. Sci., 34(2013), No. 9, p. 1282.

    W. Pan, K. Wu, X. Zhao, D.J. Min, H.Y. Wang, and Z.C. Zhang, Reduction kinetics of Shougang iron ore sinter, J. Univ. Sci. Technol. Beijing, 35(2013), No. 1, p. 35.

    A.A. El-Geassy, Influence of doping with CaO and/or MgO on stepwise reduction of pure hematite compacts, Ironmaking Steelmaking, 26(1999), No. 1, p. 41.

    A.A. El-Geassy, Reduction of CaO and/or MgO-doped Fe2O3 compacts with carbon-monoxide at 1173-1473 K, ISIJ Int., 36(1996), No. 11, p. 1344.

    M.I. Nasr, A.A. Omar, M.H. Khedr, and A.A. El-Geassy, Effect of nickel oxide doping on the kinetics and mechanism of iron oxide reduction, ISIJ Int., 35(1995), No. 9, p. 1043.

Relative Articles

Yao-zu Wang, Jian-liang Zhang, Zheng-jian Liu, Ya-peng Zhang, Dong-hui Liu, Yi-ran Liu. Characteristics of combustion zone and evolution of mineral phases along bed height in ore sintering [J]. 矿物冶金与材料学报(英文版). DOI: 10.1007/s12613-017-1499-x

View details

Jin-fang Ma, Guang-wei Wang, Jian-liang Zhang, Xin-yu Li, Zheng-jian Liu, Ke-xin Jiao, Jian Guo. Reduction behavior and kinetics of vanadium-titanium sinters under high potential oxygen enriched pulverized coal injection [J]. 矿物冶金与材料学报(英文版). DOI: 10.1007/s12613-017-1430-5

View details

Ying-yi Zhang, Wei Lü, Xue-wei Lü, Sheng-ping Li, Chen-guang Bai, Bing Song, Ke-xi Han. Isothermal reduction kinetics of Panzhihua ilmenite concentrate under 30vol% CO-70vol% N2 atmosphere [J]. 矿物冶金与材料学报(英文版). DOI: 10.1007/s12613-017-1401-x

View details

Chang-he Gao, Peng Jiang, Yong Li, Jia-lin Sun, Jun-jie Zhang, Huan-ying Yang. One step sintering of homogenized bauxite raw material and kinetic study [J]. 矿物冶金与材料学报(英文版). DOI: 10.1007/s12613-016-1343-8

View details

Ru-fei Wei, Da-qiang Cang, Ling-ling Zhang, Yuan-yuan Bai. Staged reaction kinetics and characteristics of iron oxide direct reduction by carbon [J]. 矿物冶金与材料学报(英文版). DOI: 10.1007/s12613-015-1164-1

View details

Mi Zhou, Tao Jiang, Song-tao Yang, Xiang-xin Xue. Sintering behaviors and consolidation mechanism of high-chromium vanadium and titanium magnetite fines [J]. 矿物冶金与材料学报(英文版). DOI: 10.1007/s12613-015-1150-7

View details

Int. J. Miner. Metall. Mater., 2013, 20(12): 1134-1140.

PDF View details

Jie Dang, Guo-hua Zhang, Xiao-jun Hu, Kuo-chih Chou. Non-isothermal reduction kinetics of titanomagnetite by hydrogen [J]. 矿物冶金与材料学报(英文版). DOI: 10.1007/s12613-013-0846-9

View details

Xin-guo Si, Xiong-gang Lu, Chuan-wei Li, Chong-he Li, Wei-zhong Ding. Phase transformation and reduction kinetics during the hydrogen reduction of ilmenite concentrate [J]. 矿物冶金与材料学报(英文版). DOI: 10.1007/s12613-012-0568-4

View details

Zhigang Li, Chengchang Jia, Yuntao He, Liliang Chen. Kinetic characteristics of liquid phase sintering of mechanically activated W-15wt%Cu powder [J]. 矿物冶金与材料学报(英文版). DOI: 10.1016/S1005-8850(06)60070-4

View details

Citing articles(14)

Xiao Liu, Lu Wang, Zheng-Liang Xue. Parameter Optimization and Reaction Kinetics of the Reduction of Vanadium–Titanium Sinter by CO–CO2–H2–N2 Mixed Gases. Transactions of the Indian Institute of Metals, 2024. 必应学术
Ying Li, Jie Ren, Han Wei, et al. Reduction Kinetics of Cold‐Bonded Briquette Prepared from Return Fines of Sinter with Carbon Monoxide and Coke. steel research international, 2023, 94(8) 必应学术
Yue Shi, Zhengqi Guo, Deqing Zhu, et al. Isothermal reduction kinetics and microstructure evolution of various vanadium titanomagnetite pellets in direct reduction. Journal of Alloys and Compounds, 2023, 953: 170126. 必应学术
More >

/

返回文章
返回