2014 Vol. 21, No. 5

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Dual effects of sodium sulfide on the flotation behavior of chalcopyrite: I. Effect of pulp potential
Bijan Taheri, Mahmoud Abdollahy, Sied Ziaedin Shafaei Tonkaboni, Soheyla Javadian, and  Mohammadreza Yarahmadi
2014, vol. 21, no. 5, pp. 415-422. https://doi.org/10.1007/s12613-014-0924-7
Abstract:
This study explores the flotation behavior of chalcopyrite in the presence of different concentrations of sodium sulfide (Na2S·9H2O) at pH 12 under controlled potential conditions. It was observed that the flotation of chalcopyrite is not depressed completely when the pulp potential is low, even at high concentrations of sodium sulfide, i.e., 10−1–10−2 mol/L. However, a partial and controlled oxidation of pulp does enhance the effectiveness of sodium sulfide on the depression of chalcopyrite. Characterization of the chalcopyrite particle surface by X-ray photoelectron spectroscopy allowed the identification of hydrophilic and hydrophobic surface species, which are responsible for the depression and flotation of chalcopyrite. Changes in pulp potential were found to be an effective float controlling parameter, by which Na2S can be used to initiate or depress the flotation behavior of chalcopyrite.
Study on the strength of cold-bonded high-phosphorus oolitic hematite-coal composite briquettes
Wen Yu, Ti-chang Sun, Zhen-zhen Liu, Jue Kou, and  Cheng-yan Xu
2014, vol. 21, no. 5, pp. 423-430. https://doi.org/10.1007/s12613-014-0925-6
Abstract:
Composite briquettes containing high-phosphorus oolitic hematite and coal were produced with a twin-roller briquette machine using sodium carboxymethyl cellulose, molasses, starch, sodium silicate, and bentonite as binders. The effect of these binders on the strength of the composite briquettes, including cold strength and high-temperature strength, was investigated by drop testing and compression testing. It was found the addition of Ca(OH)2 and Na2CO3 not only improved the reduction of iron oxides and promoted dephosphorization during the reduction-separation process but also provided strength to the composite briquettes during the briquetting process; a compressive strength of 152.8 N per briquette was obtained when no binders were used. On this basis, the addition of molasses, sodium silicate, starch, and bentonite improved the cold strength of the composite briquettes, and a maximum compressive strength of 404.6 N per briquette was obtained by using starch. When subjected to a thermal treatment at 1200℃, all of the composite briquettes suffered from a sharp decrease in compressive strength during the initial reduction process. This decrease in strength was related to an increase in porosity of the composite briquettes. X-ray diffraction (XRD) and scanning electron microscopy (SEM) analyses showed that the decrease in strength of the composite briquettes could be caused by four factors: decomposition of bonding materials, gasification of coal, transportation of byproduct gases in the composite briquettes, and thermal stress.
Effect of magnesia on the compressive strength of pellets
Feng-man Shen, Qiang-jian Gao, Xin Jiang, Guo Wei, and  Hai-yan Zheng
2014, vol. 21, no. 5, pp. 431-437. https://doi.org/10.1007/s12613-014-0926-5
Abstract:
The compressive strength of MgO-fluxed pellets was investigated before and after they were reduced. The porosity and pore size of green pellets, product pellets, and reduced pellets were analyzed to clarify how MgO affects the strength of the pellets. Experimental results show that when the MgO-bearing flux content in the pellets increases from 0.0wt% to 2.0wt%, the compressive strength of the pellets at ambient temperature decreases, but the compressive strength of the pellets after reduction increases. Therefore, the compressive strength of the pellets after reduction exhibits no certain positive correlation with that before reduction. The porosity and pore size of all the pellets (with different MgO contents) increase when the pellets are reduced. However, the increase in porosity of the MgO-fluxed pellets is relatively smaller than that of the traditional non-MgO-fluxed pellets, and the pore size range of the MgO-fluxed pellets is relatively narrower. The reduction swelling index (RSI) is a key factor for governing the compressive strength of the reduced pellets. An approximately reversed linear relation can be concluded that the lower the RSI, the greater the compressive strength of the reduced pellets is.
Precipitation behavior and martensite lath coarsening during tempering of T/P92 ferritic heat-resistant steel
Lin-qing Xu, Dan-tian Zhang, Yong-chang Liu, Bao-qun Ning, Zhi-xia Qiao, Ze-sheng Yan, and  Hui-jun Li
2014, vol. 21, no. 5, pp. 438-447. https://doi.org/10.1007/s12613-014-0927-4
Abstract:
Tempering is an important process for T/P92 ferritic heat-resistant steel from the viewpoint of microstructure control, as it facilitates the formation of final tempered martensite under serving conditions. In this study, we have gained deeper insights on the mechanism underlying the microstructural evolution during tempering treatment, including the precipitation of carbides and the coarsening of martensite laths, as systematically analyzed by optical microscopy, transmission electron microscopy, and high-resolution transmission electron microscopy. The chemical composition of the precipitates was analyzed using energy dispersive X-ray spectroscopy. Results indicate the formation of M3C (cementite) precipitates under normalized conditions. However, they tend to dissolve within a short time of tempering, owing to their low thermal stability. This phenomenon was substantiated by X-ray diffraction analysis. Besides, we could observe the precipitation of fine carbonitrides (MX) along the dislocations. The mechanism of carbon diffusion controlled growth of M23C6 can be expressed by the Zener’s equation. The movement of Y-junctions was determined to be the fundamental mechanism underlying the martensite lath coarsening process. Vickers hardness was estimated to determine their mechanical properties. Based on the comprehensive analysis of both the micro-structural evolution and hardness variation, the process of tempering can be separated into three steps.
Effect of nano-sized precipitates on the crystallography of ferrite in high-strength strip steel
Jing-jing Yang, Run Wu, Wen Liang, and  Meng-xia Tang
2014, vol. 21, no. 5, pp. 448-454. https://doi.org/10.1007/s12613-014-0928-3
Abstract:
For strip steel with the thickness of 1.6 mm, the yield and tensile strengths as high as 760 and 850 MPa, respectively, were achieved using the compact strip production technology. Precipitates in the steel were characterized by scanning and transmission electron microscopy to elucidate the strengthening mechanism. In addition, intragranular misorientation, Kernel average misorientation, and stored energy were measured using electron backscatter diffraction for crystallographic analysis of ferrite grains containing precipitates and their neighbors without precipitates. It is found that precipitates in specimens primarily consist of TiC and Ti4C2S2. Ferrite grains containing precipitates exhibit the high Taylor factor as well as the crystallographic orientations with {012}, {011}, {112}, or {221} plane parallel to the rolling plane. Compared with the intragranular orientation of adjoining grains, the intragranular misorientation of grains containing precipitates fluctuates more frequently and more mildly as a function of distance. Moreover, the precipitates can induce ferrite grains to store a relatively large amount of energy. These results suggest that a correlation exists between precipitation in ferrite grains and grain crystallographic properties.
Effect of temperature on the passivation behavior of steel rebar
Shan-meng Chen, Bei Cao, Yin-shun Wu, and  Ke Ma
2014, vol. 21, no. 5, pp. 455-461. https://doi.org/10.1007/s12613-014-0929-2
Abstract:
Steel rebar normally forms an oxide or rusty skin before it is embedded into concrete and the passivation properties of this skin will be heavily influenced by temperature. To study the effect of temperature on the passivation properties of steel rebar under different surface conditions, we conducted scanning electron microscopy (SEM) observations and electrochemical measurements, such as measurements of the free corrosion potential and polarization curves of HPB235 steel rebar. These measurements identified three kinds of surfaces: polished, oxide skin, and rusty skin. Our results show that the passivation properties of all the surface types decrease with the increase of temperature. Temperature has the greatest effect on the rusty-skin rebar and least effect on the polished steel rebar, because of cracks and crevices on the mill scale on the steel rebar’s surface. The rusty-skin rebar exhibits the highest corrosion rate because crevice corrosion can accelerate the corrosion of the steel rebar, particularly at high temperature. The results also indicate that the threshold temperatures of passivation for the oxide-skin rebar and the rusty-skin rebar are 37℃ and 20℃, respectively.
Hot deformation map and its application of GH4706 alloy
Shuo Huang, Lei Wang, Xin-tong Lian, Guang-pu Zhao, Fang-fei Li, and  Xiao-min Zhang
2014, vol. 21, no. 5, pp. 462-468. https://doi.org/10.1007/s12613-014-0930-9
Abstract:
The hot deformation behaviors of GH4706 alloy were investigated using compression tests in a deformation temperature range from 900℃ to 1200℃ with a strain rate range of 0.001–1 s−1. Hot processing maps were developed on the basis of the dynamic material model and compression data. A three-dimensional distribution of power dissipation parameter (η) with strain rate and temperature reveals that η decreases in sensitivity with an increase in strain rate and a decrease in temperature. Microstructure studies show that the grain size of GH4706 alloy increases when η is larger than 0.32, and the microstructure exhibits local deformation when η is smaller than 0.23. The hot processing map at the strain of 0.7 exposes a domain peak at η=0.32 for the temperature between 940℃ and 970℃ with the strain rate from 0.015 s−1 to 0.003 s−1, and these are the optimum parameters for hot working.
Microstructure and mechanical properties of twin-wire arc sprayed Ni-Al composite coatings on 6061-T6 aluminum alloy sheet
Ji-xiao Wang, Jing-shun Liu, Lun-yong Zhang, Jian-fei Sun, and  Zhi-ping Wang
2014, vol. 21, no. 5, pp. 469-478. https://doi.org/10.1007/s12613-014-0931-8
Abstract:
We have systematically studied the microstructure and mechanical properties of Ni-5wt%Al and Ni-20wt%Al composite coatings fabricated on 6061-T6 aluminum alloy sheet by twin-wire arc spraying under different experimental conditions. The abrasive wear behavior and interface diffusion behavior of the composite coatings were evaluated by dry/wet rubber wheel abrasive wear tests and heat treatment, respectively. Experimental results indicate that the composite coatings exhibit features of adhesive wear. Besides, the Vickers microhardness of NiAl and Ni3Al intermetallic compounds is relatively larger than that of the substrate, which is beneficial for enhancing the wear resistance. With the increase of annealing temperature and time, the interface diffusion area between the Ni-Al coating and the substrate gradually expands with the formation of NiAl3 and Ni2Al3 phases, and is controlled by diffusion of aluminum atoms. The grain growth exponent n of diffusion kinetics of the Ni-Al coating, calculated via a high-temperature diffusion model at 400, 480, and 550℃, is between 0.28 and 0.38. This satisfies the cubic law, which is consistent with the general theoretical relationship of high-temperature diffusion.
Microstructure and mechanical properties of spark plasma sintered Ti-Mo alloys for dental applications
Xin Lu, Bo Sun, Teng-fei Zhao, Lu-ning Wang, Cheng-cheng Liu, and  Xuan-hui Qu
2014, vol. 21, no. 5, pp. 479-486. https://doi.org/10.1007/s12613-014-0932-7
Abstract:
Ti-Mo alloys with various Mo contents from 6wt% to 14wt% were processed by spark plasma sintering based on elemental powders. The influence of sintering temperature and Mo content on the microstructure and mechanical properties of the resulting alloys were investigated. For each Mo concentration, the optimum sintering temperature was determined, resulting in a fully dense and uniform microstructure of the alloy. The optimized sintering temperature gradually increases in the range of 1100–1300℃ with the increase in Mo content. The microstructure of the Ti-(6–12)Mo alloy consists of acicular α phase surrounded by equiaxed grains of β phase, while the Ti-14Mo alloy only contains single β phase. A small amount of fine α lath precipitated from β phase contributes to the improvement in strength and hardness of the alloys. Under the sintering condition at 1250℃, the Ti-12Mo alloy is found to possess superior mechanical properties with the Vickers hardness of Hv 472, the compressive yield strength of 2182 MPa, the compression rate of 32.7%, and the elastic modulus of 72.1 GPa. These results demonstrate that Ti-Mo alloys fabricated via spark plasma sintering are indeed a perspective candidate alloy for dental applications.
Influence of Cu content on the mechanical properties and corrosion resistance of Mg-Zn-Ca bulk metallic glasses
Yan-feng Zhao, Jian Zhu, Li Chang, Jing-guo Song, Xiao-hua Chen, and  Xi-dong Hui
2014, vol. 21, no. 5, pp. 487-493. https://doi.org/10.1007/s12613-014-0933-6
Abstract:
(Mg66.2Zn28.8Ca5)100−xCux (at%, x = 0, 1, 3, and 5) bulk metallic glasses (BMGs) of 2 mm in diameter were prepared by the conventional copper mold injection casting method. Besides, the influence of Cu content on the microstructure, thermal stability, mechanical properties, and corrosion behavior of Mg-Zn-Ca BMGs was investigated. It is found that the addition of Cu decreases the glass-forming ability of Mg-Zn-Ca BMGs. Crystalline phases are precipitated at a higher Cu content, larger than 3at%. The compressive fracture strength of Mg-Zn-Ca BMGs is enhanced by the addition of Cu. With the formation of in-situ composites, the compressive strength of the Mg-Zn-Ca alloy with 3at% Cu reaches 979 MPa, which is the highest strength among the Mg-Zn-Ca alloys. Furthermore, the addition of Cu also results in the increase of corrosion potential and the decrease of corrosion current density in Mg-Zn-Ca BMGs, thereby delaying their biodegradability.
Effects of sintering atmosphere on the physical and mechanical properties of modified BOF slag glass
Wen-bin Dai, Yu Li, Da-qiang Cang, Yuan-yuan Zhou, and  Yong Fan
2014, vol. 21, no. 5, pp. 494-502. https://doi.org/10.1007/s12613-014-0934-5
Abstract:
This study proposes an efficient way to utilize all the chemical components of the basic oxygen furnace (BOF) slag to prepare high value-added glass-ceramics. A molten modified BOF slag was converted from the melting BOF slag by reducing it and separating out iron component in it, and the modified BOF slag was then quenched in water to form glasses with different basicities. The glasses were subsequently sintered in the temperature range of 600–1000℃ in air or nitrogen atmosphere for 1 h. The effects of different atmospheres on the physical and mechanical properties of sintered samples were studied by using differential scanning calorimetry (DSC), X-ray diffraction (XRD) and scanning electron microscopy (SEM) and by conducting experiment on evaluating the sintering shrinkage, water absorption and bulk density. It is found that the kinetics of the sintering process is significantly affected by sintering atmosphere. In particular, compared with sintering in air atmosphere, sintering in N2 atmosphere promotes the synergistic growth of pyroxene and melilite crystalline phases, which can contribute to better mechanical properties and denser microstructure.
Influence of Te doping on the dielectric and optical properties of InBi crystals grown by directional freezing
C. J. Ajayakumar and  A. G. Kunjomana
2014, vol. 21, no. 5, pp. 503-509. https://doi.org/10.1007/s12613-014-0935-4
Abstract:
Stoichiometric pure and tellurium (Te) doped indium bismuthide (InBi) were grown using the directional freezing technique in a fabricated furnace. The X-ray diffraction profiles identified the crystallinity and phase composition. The surface topographical features were observed by scanning electron microscopy and atomic force microscopy. The energy dispersive analysis by X-rays was performed to identify the atomic proportion of elements. Studies on the temperature dependence of dielectric constant (ɛ), loss tangent (tanδ), and AC conductivity (σac) reveal the existence of a ferroelectric phase transition in the doped material at 403 K. When InBi is doped with tellurium (4.04 at%), a band gap of 0.20 eV can be achieved, and this is confirmed using Fourier transform infrared studies. The results thus show the conversion of semimetallic InBi to a semiconductor with the optical properties suitable for use in infrared detectors.
A new inorganic azo dye and its thin film: MoO4N4H6
İ. Afşin Kariper
2014, vol. 21, no. 5, pp. 510-514. https://doi.org/10.1007/s12613-014-0936-3
Abstract:
Thin films of hydrazine molybdenum (MoO4N4H6), a new inorganic azo dye, were synthesized and deposited on a commercial glass substrate using the chemical bath deposition technique. Subsequently, the optical transmission, reflectivity, absorption, refractive index, and dielectric constant of hydrazine molybdenum were investigated using an ultraviolet-visible spectrophotometer. In addition, the film structure was analyzed by mid-infrared spectroscopy. The spectra of the films were found to be in line with those in the literature. The surface properties of all films were examined using a computer-controlled digital scanning electron microscope with a secondary electron detector. The areas of application and the technological advantages of this material were also considered.
Synthesis and performance of Ca-α/β-SiAlON composites from tailings
Hong-shun Hao, Yang Yang, Fang Lian, Wen-yuan Gao, Gui-shan Liu, and  Zhi-qiang Hu
2014, vol. 21, no. 5, pp. 515-522. https://doi.org/10.1007/s12613-014-0937-2
Abstract:
Ca-α/β-SiAlON composites were prepared using Ca-α/β-SiAlON powder synthesized from gold ore tailings, which contained abundant Si and Al elements as the major raw materials together with minor additives, through a pressure-less sintering method. The influences of sintering temperature on the phase composition and microstructure of the composites were analyzed. The scanning electron microscopy images of the composites show the interlacing of grains with elongated columnar, short columnar and plate-like morphologies. The composites sintered at 1520℃ for 6 h have a flexural strength of 352 MPa, Vickers hardness of 11.2 GPa, and fracture toughness of 4.8 MPa·m1/2. The relative content of each phase in the products is I(Ca-α-SiAlON):I(β-SiAlON):I(Fe3Si) = 23:74:3, where Ii stands for the diffraction peak intensity of phase i.