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Volume 26 Issue 10
Oct.  2019
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Amir Hossein Baghdadi, Zainuddin Sajuri, Nor Fazilah Mohamad Selamat, Mohd Zaidi Omar, Yukio Miyashita, and Amir Hossein Kokabi, Effect of intermetallic compounds on the fracture behavior of dissimilar friction stir welding joints of Mg and Al alloys, Int. J. Miner. Metall. Mater., 26(2019), No. 10, pp.1285-1298. https://dx.doi.org/10.1007/s12613-019-1834-5
Cite this article as: Amir Hossein Baghdadi, Zainuddin Sajuri, Nor Fazilah Mohamad Selamat, Mohd Zaidi Omar, Yukio Miyashita, and Amir Hossein Kokabi, Effect of intermetallic compounds on the fracture behavior of dissimilar friction stir welding joints of Mg and Al alloys, Int. J. Miner. Metall. Mater., 26(2019), No. 10, pp.1285-1298. https://dx.doi.org/10.1007/s12613-019-1834-5
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Research Article

Effect of intermetallic compounds on the fracture behavior of dissimilar friction stir welding joints of Mg and Al alloys

Author Affilications

  • Centre for Materials Engineering and Smart Manufacturing, Faculty of Engineering and Built Environment, Universiti Kebangsaan Malaysia, 43600 UKM Bangi, Selangor 43600, Malaysia

  • Department of Mechanical Engineering, Nagaoka University of Technology, Nagaoka, 940-2188, Japan

  • Department of Materials Science and Engineering, Sharif University of Technology, Tehran 11365-11155, Iran

Funds: 

The authors would like to thank the Universiti Kebangsaan Malaysia for supporting this research project through the research funding (AP-2015-016).

  • Received: 11 November 2018; Revised: 04 April 2019; Accepted: 08 April 2019;
    Graphical Abstract
    • Abstract
  • Joining Mg to Al is challenging because of the deterioration of mechanical properties caused by the formation of intermetallic compounds (IMCs) at the Mg/Al interface. This study aims to improve the mechanical properties of welded samples by preventing the fracture location at the Mg/Al interface. Friction stir welding was performed to join Mg to Al at different rotational and travel speeds. The microstructure of the welded samples showed the IMCs layers containing Al12Mg17 (γ) and Al3Mg2 (β) at the welding zone with a thickness (< 3.5 µm). Mechanical properties were mainly affected by the thickness of the IMCs, which was governed by welding parameters. The highest tensile strength was obtained at 600 r/min and 40 mm/min with a welding efficiency of 80%. The specimens could fracture along the boundary at the thermo-mechanically affected zone in the Mg side of the welded joint.
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