Characterization of MCrAlY/nano-Al<sub>2</sub>O<sub>3</sub> nanocomposite powder produced by high-energy mechanical milling as feedstock for high-velocity oxygen fuel spraying deposition

F. Ghadami; A. Sabour Rouh Aghdam; S. Ghadami

doi:10.1007/s12613-020-2113-1

Volume 28 Issue 9

Sep. 2021

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Article Navigation > International Journal of Minerals, Metallurgy and Materials > 2021 > 28(9): 1534-1543

F. Ghadami, A. Sabour Rouh Aghdam, and S. Ghadami, Characterization of MCrAlY/nano-Al₂O₃ nanocomposite powder produced by high-energy mechanical milling as feedstock for high-velocity oxygen fuel spraying deposition, Int. J. Miner. Metall. Mater., 28(2021), No. 9, pp. 1534-1543. https://doi.org/10.1007/s12613-020-2113-1

Cite this article as:

F. Ghadami, A. Sabour Rouh Aghdam, and S. Ghadami, Characterization of MCrAlY/nano-Al2O3 nanocomposite powder produced by high-energy mechanical milling as feedstock for high-velocity oxygen fuel spraying deposition, Int. J. Miner. Metall. Mater., 28(2021), No. 9, pp. 1534-1543. https://doi.org/10.1007/s12613-020-2113-1

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Research Article

Characterization of MCrAlY/nano-Al₂O₃ nanocomposite powder produced by high-energy mechanical milling as feedstock for high-velocity oxygen fuel spraying deposition

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Corresponding authors:
F. Ghadami E-mail: f.ghadami@modares.ac.ir

A. Sabour Rouh Aghdam E-mail: sabour01@modares.ac.ir
Received: 23 March 2020; Revised: 27 May 2020; Accepted: 1 June 2020; Available online: 3 June 2020

Abstract

Abstract

Al₂O₃ nanoparticles and MCrAlY/nano-Al₂O₃ nanocomposite powder (M = Ni, Co, or NiCo) were produced using high-energy ball milling. The MCrAlY/nano-Al₂O₃ coating was deposited by selecting an optimum nanocomposite powder as feedstock for high-velocity oxygen fuel thermal spraying. The morphological and microstructural examinations of the Al₂O₃ nanoparticles and the commercial MCrAlY and MCrAlY/nano-Al₂O₃ nanocomposite powders were investigated using X-ray diffraction analysis, field-emission scanning electron microscopy coupled with electron dispersed spectroscopy, and transmission electron microscopy. The structural investigations and Williamson–Hall results demonstrated that the ball-milled Al₂O₃ powder after 48 h has the smallest crystallite size and the highest amount of lattice strain among the as-received and ball-milled Al₂O₃ owing to its optimal nanocrystalline structure. In the case of developing MCrAlY/nano-Al₂O₃ nanocomposite powder, the particle size of the nanocomposite powders decreased with increasing mechanical-milling duration of the powder mixture.
- MCrAlY;
- Nanocomposite powder;
- High-energy mechanical milling;
- Williamson–Hall analysis;
- HVOF coating

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